• 제목/요약/키워드: 3-dimensional printing

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전자빔 용해 방법으로 제조된 정형외과 임플란트용 Ti-6Al-4V 합금의 재료 특성 분석 (Material Characteristics of Ti-6Al-4V Alloy Manufactured by Electron Beam Melting for Orthopedic Implants)

  • 강관수;정용훈;장태곤;양재웅;정재영;박광민;우수헌;박태현
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2018년도 춘계학술대회 논문집
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    • pp.25-25
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    • 2018
  • Electron beam melting (EBM) is one of powder based additive manufacturing technology used to produce parts for high geometrical complexity and directly with three-dimensional computer aided design (CAD) model. It is kind of the most promising methods with additive manufacturing for a wide range of medical applications, such as orthopedic, dental implant, and etc. This research has been investigated the microstructure and mechanical properties of as fabricated and hot iso-static pressing (HIP) processed specimens, which are made by an Arcam A1 EBM system. The Ti-6Al-4V titanium alloy powder was used as a material for the 3 dimensional printing specimens. Mechanical properties were conducted with EBM manufacturing and computer numerical control (CNC) machining specimens, respectively. Surface morphological analysis was conducted by scanning electron microscopy (SEM) for their surface, dissected plan, and fractured surface after tensile test. The mechanical properties were included tensile stress-strain and nano-indentation test as a analysis level between nano and macro. As following highlighted results, the stress-strain curves on elastic region were almost similar between as fabricated and HIP processed while the ductile (plastic deformed region) properties were higher with HIP than that of as fabricated processed.

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시간 분해 직렬 펨토초 결정학을 위한 3차원 프린팅 기반의 초고속 믹싱 및 인젝팅 시스템 (3D Printing-Based Ultrafast Mixing and Injecting Systems for Time-Resolved Serial Femtosecond Crystallography)

  • 지인서;강전웅;김태영;강민서;권순범;홍지우
    • Korean Chemical Engineering Research
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    • 제60권2호
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    • pp.300-307
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    • 2022
  • 매우 짧은 펄스 폭의 X선 자유전자 레이저(XFEL)를 이용한 시간 분해능 연속 펨토초 결정학(time-resolved serial femtosecond crystallography, TR-SFX)기법에서 반응 물질과 생체분자 결정 샘플간의 혼합률(mixing rate)과 결정 샘플과 X선 레이저 간의 충돌률(hit rate)은 생체분자의 시분해 구조 변화에 대한 정확한 이미지 획득 및 효율적인 샘플소비와 같은 TR-SFX의 분석 성능을 결정짓는 핵심인자이다. 본 연구에서는 극초단 내 일어나는 생체분자의 시분해 구조 변화 해석을 위해 초고속 믹싱 기능을 가짐과 동시에 공압 기반의 주문형 액적 젯팅이 가능한 두 가지 다른 방식의 샘플 전달시스템을 고안하였다. 한 방식은 이중 노즐을 통해 토출된 액적의 고속 충돌에 유발된 관성 믹싱을 기반으로 하고 있으며, 다른 방식은 마이크로믹서가 내장된 공압 젯팅을 기반으로 하고 있다. 먼저, 이중 노즐을 통해 토출된 액적의 충돌에 대한 동적 거동 및 액적 내부 관성 유동에 대한 믹싱에 대한 실험 및 수치해석적 연구를 수행하였다. 다음으로 마이크로믹서가 내장된 공압 젯팅 시스템의 성능을 유사한 방법을 통해 평가하였다. 본 연구에서 개발한 샘플 전달시스템은 질환을 유발하는 특정 단백질들의 기작을 규명하거나, 항체 의약품과 신약 후보 물질 탐색하는 데 있어 필수적인 3차원 생체 분자 구조분석 연구에 매우 유용하게 활용될 수 있을 것이다.

패션산업에서 3D 프린트 제품에 대한 소비자 태도 및 구매의도연구 (A study on consumer attitudes and purchase intentions for 3D printed products in the fashion industry)

  • 김지수;신상무
    • 복식문화연구
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    • 제26권6호
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    • pp.919-933
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    • 2018
  • Recently, the textile and fashion industry has adopted 3D printing technology, through which filaments are accumulated continuously in the form of sections to produce digitalized three-dimensional fashion products. Little research has been done regarding the consumer perspectives on 3D printed fashion product. Therefore, the purpose of this study was to investigate the effects of consumer innovativeness, uniqueness, and perception factors on consumer attitudes and purchasing intentions for 3D printed fashion products. A questionnaire was given to consumers living in Seoul and Kyunggi, South Korea. The data obtained from the 159 completed questionnaires was analyzed by regression analysis, factor analysis, and Cronbach's alpha using SPSS 24.0. The results were as follows: First, consumer innovativeness and uniqueness, in descending order, positively affect the perceived social image. Consumer innovativeness positively affects perceived aesthetics and consumer uniqueness positively affects perceived novelty. Second, social image has a positive effect on consumer attitudes to 3D printed fashion products. Third, consumer attitude positively affects purchasing intentions towards 3D printed fashion products. Fourth, consumer innovativeness and uniqueness, in descending order, have a positive effect on consumer attitudes and purchasing intentions for 3D printed fashion products. Fifth, social image and novelty, in descending order, positively affect purchase intentions for 3D printed fashion products. Therefore fashion firms should develop their marketing strategy to focus on innovative, unique consumers as a main target and aim to enhance buyers' social image by using 3D printed fashion products.

선천성 심기형의 수술에 있어서 삼차원 프린팅 모델의 적용: 심장외과의사의 관점 (Application of Three-Dimensional Printed Models in Congenital Heart Surgery: Surgeon's Perspective)

  • 김형태;추기석;성시찬;최광호;이형두;고훈;변정희;조병희
    • 대한영상의학회지
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    • 제81권2호
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    • pp.310-323
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    • 2020
  • 선천성 심장질환의 치료에 있어서 그 해부학적인 구조를 올바르게 이해하는 것은 아주 중요하다. 이러한 선천성 심장질환의 구조적인 특징을 이해하는데 있어서 삼차원 프린팅 모델을 이용하는 것은 아주 효과적이다. 기존에 얻어진 전산화단층촬영이나 자기공명영상 혹은 심장 초음파 검사의 자료만으로는 정확한 복잡심장기형의 특징을 이해하는 것이 어려운 경우가 있으며, 삼차원 프린팅 모델의 사용이 이러한 제한점 들을 극복하는데 도움을 줄 수 있다. 최근 들어서는 삼차원 프린팅 모델을 이용해 선천성 심장질환의 교육과 수술 전 시뮬레이션 그리고 치료의 방침을 결정하는데 많은 도움을 받고 있으며, 실제 구체적인 환아들의 예를 통해서 이를 살펴보고자 한다. 또한 향후 그 기술의 발전 방향에 대해 알아보고, 심장외과 의사의 관점에서 수술 수기의 발전이나 훈련 등 여러 방면의 이용에 대해서도 살펴보고자 한다.

Accuracy of Thoracolumbar Spine K-Wire Placement in Toy, Small and Medium Breed Dogs: Novice Surgeons with 3D Printed Patient-Specific Guide versus an Experienced Surgeon with Freehand Techniques

  • Hwa-Joeng Shin;Hae-Beom Lee;Yoon-Ho Roh
    • 한국임상수의학회지
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    • 제39권6호
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    • pp.294-301
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    • 2022
  • Three-dimensional (3D) printing technique has been widely used for accurate screw and pin placement in orthopedic surgery and neurosurgery. However, there are few reports comparing the accuracy between the patient-specific guides and freehand Kirschner wire (K-wire) placement in toy, small and medium breed dogs. This study aimed to assess the accuracy of 3D printed patient-specific guides (PSGs) in pin insertion in the thoracolumbar vertebrae of toy breed dogs and compare the outcomes between novice and experienced surgeons. The experiment was conducted on the thoracolumbar vertebrae of 21 euthanized toy breed dogs (median weight, 5.95 kg). The optimal insertion angle placement was determined and patient-specific guides for K-wire insertion were designed and 3D printed using computed tomography (CT) and a 3D computer-aided design program of three vertebrae (Thoracic 12-Lumbar 1). K-wire tracts were made by experienced and novice surgeons and compared to assess the accuracy based on postoperative CT. Based on postoperative CT, in the experienced group, 61 out of 63 pins (96.8%) were fully contained inside the vertebral body and lamina, whereas two pins (3.2%) had perforated the vertebral canal (grade 3, 2-4 mm breach). However, all the pins in the novice group were fully contained. The use of 3D printed PSGs for pin insertion in the thoracolumbar region is an accurate and safe alternative to freehand screw placement by novice surgeons in toy, small and medium breed dogs. Operations with 3D printed PSGs allow novice surgeons to achieve better or similar outcomes in accurate placement of pin/screws in vertebrae.

이산화티타늄 나노입자를 함유한 3D 프린팅 의치상 레진의 항진균성 및 굽힘 강도에 대한 연구 (A study of the antifungal properties and flexural strength of 3D printed denture base resin containing titanium dioxide nanoparticles)

  • 윤석원;조영은
    • 대한치과보철학회지
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    • 제62권2호
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    • pp.95-103
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    • 2024
  • 목적: 디지털 기술이 발전함에 따라 3D 프린팅 기술이 의치상 제작에 활용되고 있으나 적층 제조의 특성상 의치상 표면에 미생물 부착이 증가한다는 단점이 있다. 본 연구는 3D 프린팅 의치상 레진의 항진균성을 개선하기 위하여, 이산화티타늄 나노입자를 각기 다른 중량비로 첨가하였을 때 균사 형태의 Candida albicans에 대한 의치상 레진의 항진균성과 그에 따른 굽힘 강도의 변화에 대해 알아보고자 하였다. 재료 및 방법: 항진균성을 평가하기 위해 3D 프린팅 레진에 이산화티타늄 나노입자를 0.5, 1, 1.5, 2 wt%의 중량비로 혼합하고, 이산화티타늄 나노입자를 포함하지 않은 대조군을 포함해 5개 군을 직경 20 mm 높이 3 mm의 원기둥 형태의 형태로 각각 20개씩 출력하였다. Autogrinder를 이용하여 10개는 연마를 시행하였고, 나머지 10개는 연마를 시행하지 않았다. 각 시편에 균사 형태의 C.albicans를 접종하고, 흡광도와 집락수를 분석하였고, 시편의 표면을 주사전자현미경으로 관찰하였다. 또한, 굽힘 강도 비교를 위해 의치상 레진에 이산화티타늄 나노입자를 0.5, 1, 1.5, 2 wt%의 중량비로 혼합하고, 길이 64 mm, 높이 10 mm, 폭 3 mm 형태(ISO 20795-1)의 시편을 각 군당 20개씩 출력하였고, 만능시험기로 3점 굽힘 강도 시험을 시행하였다. 결과: C.albicans의 집락수와 배양액의 흡광도는 연마를 시행하지 않은 군에서 차이가 없었으나, 연마를 시행한 군에서는 대조군에 비해 감소하였다. 굽힘 강도는 이산화티타늄 나노입자 농도 0, 1, 1.5 wt%에서 증가하였으나 2 wt%에서 1.5 wt%에 비해 감소하였다. 결론: 3D 프린팅 의치상 레진에 이산화티타늄 나노입자를 1.5 wt% 첨가하였을 때, 의치상 레진의 항진균성과 굽힘 강도가 증가하였다.

Evaluation of functional suitable digital complete denture system based on 3D printing technology

  • Deng, Kehui;Chen, Hu;Wang, Yong;Zhou, Yongsheng;Sun, Yuchun
    • The Journal of Advanced Prosthodontics
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    • 제13권6호
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    • pp.361-372
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    • 2021
  • PURPOSE. To improve the clinical effects of complete denture use and simplify its clinical application, a digital complete denture restoration workflow (Functional Suitable Digital Complete Denture System, FSD) was proposed and preliminary clinical evaluation was done. MATERIALS AND METHODS. Forty edentulous patients were enrolled, of which half were treated by a prosthodontic chief physician, and the others were treated by a postgraduate student. Based on the primary impression and jaw relation obtained at the first visit, diagnostic denture was designed and printed to create a definitive impression, jaw relation, and esthetic confirmation at the second visit. A redesigned complete denture was printed as a mold to fabricate final denture that was delivered at the third visit. To evaluate accuracy of impression made by diagnostic denture, the final denture was used as a tray to make impression, and 3D comparison was used to analyze their difference. To evaluate the clinical effect of FSD, visual analogue scores (VAS) were determined by both dentists and patients. RESULTS. Two visits were reduced before denture delivery. The RMS values of 3D comparison between the impression made via diagnostic dentures and the final dentures were 0.165 ± 0.033 mm in the upper jaw and 0.139 ± 0.031 mm in the lower jaw. VAS ratings were between 8.5 and 9.6 in the chief physician group, while 7.7 and 9.5 in the student group; there was no statistical difference between the two groups. CONCLUSION. FSD can simplify the complete denture restoration process and reduce the number of visits. The accuracy of impressions made by diagnostic dentures was acceptable in clinic. The VASs of both dentists and patients were satisfied.

Evaluation of the marginal and internal fit of a single crown fabricated based on a three-dimensional printed model

  • Jang, Yeon;Sim, Ji-Young;Park, Jong-Kyoung;Kim, Woong-Chul;Kim, Hae-Young;Kim, Ji-Hwan
    • The Journal of Advanced Prosthodontics
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    • 제10권5호
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    • pp.367-373
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    • 2018
  • PURPOSE. To evaluate the fit of a crown produced based on a 3D printed model and to investigate its clinical applicability. MATERIALS AND METHODS. A master die was fabricated with epoxy. Stone dies were fabricated from conventional impressions (Conventional stone die group: CS, n=10). Digital virtual dies were fabricated by making digital impressions (Digital Virtual die group: VD, n=10). 3D data obtained from the digital impression was used to fabricate 3D printed models (DLP die group: DD, n=10, PolyJet die group: PD, n=10). A total of 40 crowns were fabricated with a milling machine, based on CS, VD, DD and PD. The inner surface of all crowns was superimposed with the master die files by the "Best-fit alignment" method using the analysis software. One-way and 2-way ANOVA were performed to identify significant differences among the groups and areas and their interactive effects (${\alpha}=.05$). Tukey's HSD was used for post-hoc analysis. RESULTS. One-way ANOVA results revealed a significantly higher RMS value in the 3D printed models (DD and PD) than in the CS and DV. The RMS values of PD were the largest among the four groups. Statistically significant differences among groups (P<.001) and between areas (P<.001) were further revealed by 2-way ANOVA. CONCLUSION. Although the fit of crowns fabricated based on the 3D printed models (DD and PD) was inferior to that of crowns prepared with CS and DV, the values of all four groups were within the clinically acceptable range (<$120{\mu}m$).

은 나노입자 프린팅 기반의 재활치료용 신축성 관절센서 개발 (Development of Stretchable Joint Motion Sensor for Rehabilitation based on Silver Nanoparticle Direct Printing)

  • Chae, Woen-Sik;Jung, Jae-Hu
    • 한국운동역학회지
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    • 제31권3호
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    • pp.183-188
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    • 2021
  • Objective: The purpose of this study was to develop a stretchable joint motion sensor that is based on silver nano-particle. Through this sensor, it can be utilized as an equipment for rehabilitation and analyze joint movement. Method: In this study, precursor solution was created, after that, nozel printer (Musashi, Image master 350PC) was used to print on a circuit board. Sourcemeter (Keithley, Keithley-2450) was used in order to evaluate changes of electric resistance as the sensor stretches. In addition, the sensor was attached on center of a knee joint to 2 male adults, and performed knee flexion-extension in order to evaluate accurate analysis; 3 infrared cameras (100 Hz, Motion Master 100, Visol Inc., Korea) were also used to analyze three dimensional movement. Descriptive statistics were suggested for comparing each accuracy of measurement variables of joint motions with the sensor and 3D motions. Results: The change of electric resistance of the sensor indicated multiple of 30 times from initial value in 50% of elongation and the value of electric resistance were distinctively classified by following 10%, 20%, 30%, 40% of elongation respectively. Through using the sensor and 3D camera to analyze movement variable, it showed a resistance of 99% in a knee joint extension, whereas, it indicated about 80% in flexion phase. Conclusion: In this research, the stretchable joint motion sensor was created based on silver nanoparticle that has high conductivity. If the sensor stretches, the distance between nanoparticles recede which lead gradual disconnection of an electric circuit and to have increment of electric resistance. Through evaluating angle of knee joints with observation of sensor's electric resistance, it showed similar a result and propensity from 3D motion analysis. However, unstable electric resistance of the stretchable sensor was observed when it stretches to maximum length, or went through numerous joint movements. Therefore, the sensor need complement that requires stability when it comes to measuring motions in any condition.

줄기세포 탑재 3차원 프린팅 polycarprolactone 스캐폴드 (Stem cell attached 3-dimentional printed polycarprolactone scaffold)

  • 홍규식;조정환;윤석환;최은정;안성민;김정석;이재삼;심진형;진송완;윤원수
    • 한국산학기술학회논문지
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    • 제20권8호
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    • pp.618-626
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    • 2019
  • 줄기세포를 기반으로 한 세포치료제는 생체 이식시 생착률이 낮아서 치료효과를 기대하기 어렵다. 이를 극복하기 위하여 줄기세포를 탑재할 수 있는 다양한 세포담체들이 개발되어 활용되고 있다. 이렇게 개발된 세포담체를 3-dimentional (3D) 프린팅하여 스캐폴드를 만들 경우, 환자의 손상부위 맞춤형 이식재를 제작할 수 있을 뿐만 아니라, 줄기세포를 탑재하여 손상부위를 기계적으로 보완하는 동시에 세포치료제로서의 효과도 얻을 수 있다. Polycaprolactone (PCL)은 저렴할 뿐 아니라 현재 가장 널리 쓰이고 있는 3D 프린팅 소재이기 때문에, PCL을 프린팅하여 세포담체로 활용할 경우 빠르고 경제적인 기술발전을 도모할 수 있다. 하지만 PCL 소재는 세포담체로서의 성능이 우수하지 못하여, 극히 일부의 세포만이 PCL 표면에서 생존한다. 본 연구에서는 이를 극복하기 위해서 PCL 소재에 세포의 탑재능력을 극대화되는 조건을 찾고자 하였다. PCL의 표면에 플라즈마를 처리하는 조건, PCL 표면을 콜라겐 코팅처리, PCL의 3D 프린팅 형상, 세포배양방법 변경 등 다양한 조건을 바탕으로 하여 PCL 소재에 인간 중간엽줄기세포의 세포탑재능력을 확인하였다. 세포탑재능력을 향상시킨다고 알려진 콜라겐 코팅과 플라즈마 처리를 적용하여, 플라즈마 처리 후 3% 콜라겐 코팅을 하였을 때 세포탑재능력이 가장 우수함을 확인하였고, 세포탑재능력에 영향을 줄 수 있는 세포배양방법과 스캐폴드의 구조변화를 적용하여, spheroid 세포배양시 기존의 단일세포배양법보다 탑재능력이 우수함을 확인하였으며, 스캐폴드의 구조는 세포탑재능력에 영향을 주지 못함을 확인하였다. 이를 바탕으로 PCL 소재를 세포 담체로 활용한 다양한 연구를 시도하고자 한다.