• Title/Summary/Keyword: 3-Point bending fatigue test

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EFFECT OF RESIDUAL STRESS BY SHOT PEENING ON FATIGUE STRENGTH OF LCV LEAF SPRING

  • BAE D. H.;SOHN I. S.;JUNG W. S.;KIM N. S.;JUNG W. W.;PARK S. C.
    • International Journal of Automotive Technology
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    • v.6 no.6
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    • pp.671-676
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    • 2005
  • Spring is one of major suspension part of the light commercial vehicle (LCV). In the manufacturing process it is shot-peened to improve its fatigue strength. In this paper, residual stresses by shot peening were calculated through finite element analysis, and the effects of these residual stresses on fatigue strength of leaf spring were evaluated. Fatigue tests were performed with two kinds of specimens; one is actual leaf spring assembly, and the other is simulated 3-point bending specimen. Fatigue tests were performed under the loading condition that was measured on the proving ground. From the results, the maximum load-fatigue life relation of leaf spring was defined, and test results of 3 point bending specimen are in good agreement with those of leaf spring assembly. The effects of residual stresses by shot peening on fatigue strength of leaf spring is not large in the high load range, however, in the low load range, its effects were not negligible.

Solder Joints Fatigue Life of BGA Package with OSP and ENIG Surface Finish (OSP와 ENIG 표면처리에 따른 BGA 패키지의 무연솔더 접합부 피로수명)

  • Oh, Chulmin;Park, Nochang;Hong, Wonsik
    • Korean Journal of Metals and Materials
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    • v.46 no.2
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    • pp.80-87
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    • 2008
  • Many researches related to the reliability of Pb-free solder joints with PCB (printed circuit board) surface finish under thermal or vibration stresses are in progress, because the electronics is operating in hash environment. Therefore, it is necessary to assess Pb-free solder joints life with PCB surface finish under thermal and mechanical stresses. We have investigated 4-points bending fatigue lifetime of Pb-free solder joints with OSP (organic solderability preservative) and ENIG (electroless nickel and immersion gold) surface finish. To predict the bending fatigue life of Sn-3.0Ag-0.5Cu solder joints, we use the test coupons mounted 192 BGA (ball grid array) package to be added the thermal stress by conducting thermal shock test, 500, 1,000, 1,500 and 2,000 cycles, respectively. An 4-point bending test is performed in force controlling mode. It is considered that as a failure when the resistance of daisy-chain circuit of test coupons reaches more than $1,000{\Omega}$. Finally, we obtained the solder joints fatigue life with OSP and ENIG surface finish using by Weibull probability distribution.

The Effect of Fatigue Strength according to Carburizing Depth (침탄 두께에 따른 피로강도 영향 특성 평가)

  • Choi, Hyun Min;Park, Yong Ha;Shin, Yong Taek;Kim, Myung Hyun
    • Journal of Welding and Joining
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    • v.32 no.4
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    • pp.34-38
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    • 2014
  • Carburizing treatments are the important way to developing fatigue strength and wear resistance. It is well known that the case depth is one of the most significant parameters determining fatigue strength. In this study, 3-point bending fatigue test was conducted to evaluate fatigue strength for the carburized depth with 18CrNiMo7-6 steel. As a result, fatigue strength increased with effective case depth decreased. It is shown that hardness in case hardened layer played principal role in the fatigue strength.

Experimental study on the fatigue performance of aluminum foam sandwich with 304 stainless steel face-sheet

  • Yan, Chang;Jing, Chuanhe;Song, Xuding
    • Steel and Composite Structures
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    • v.39 no.3
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    • pp.229-241
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    • 2021
  • This work focused on aluminum foam sandwich (AFS) with different foam core densities and different face-sheet thicknesses subjected to constant amplitude three-point bending cyclic loading to study its fatigue performance. The experiments were conducted out by a high frequency fatigue test machine named GPS-100. The experimental results showed that the fatigue life of AFS decreased with the increasing loading level and the structure was sensitive to cyclic loading, especially when the loading level was under 20%. S-N curves of nine groups of AFS specimens were obtained and the fatigue life of AFS followed three-parameter lognormal distribution well. AFS under low cyclic loading showed pronounced cyclic hardening and the static strength after fatigue test increased. For the same loading level, effects of foam core density and face-sheet thickness on the fatigue life of AFS structure were trade-off and for the same loading value, the fatigue life of AFS increased with aluminum foam core density or face-sheet thickness monotonously. Core shear was the main failure mode in the present study.

Influence of Hygrothermals on Residual Fatigue Bending Strength of CFRP Composite Laminates (CFRP적층재의 잔류피로굽힘강도애 미치는 열습의 영향)

  • 박노식;임광희;양인영
    • Journal of the Korean Society of Safety
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    • v.12 no.2
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    • pp.27-36
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    • 1997
  • This paper evaluates the static and fatigue bending strengths of CFRP (carbon fiber reinforced plastic) laminates subjected to hygrothermals. The specimens which had different stacking composition, orthotropic and quasi-isotropic laminated plates, were prepared for this experiment. A steel ball launched by the air gun collides against CFRP laminates to generate impact damages, and the 3-point fatigue bending test is carried out by using the impacted laminates to investigate the influence of hygrothermals on the effect on the residual bending fatigue strength of CFRP laminates.

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Evaluation of Surface Fatigue Degradation Using Acoustic Nonlinearity of Surface Wave (표면파의 음향비선형 특성을 이용한 표면 피로열화 평가)

  • Lee, Jae-Ik;Lee, Tae-Hun;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.415-420
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    • 2009
  • This paper reports the results of a case study for the evaluation of surface damage by using acoustic nonlinearity of surface wave. In this study, the experimental system was constructed to measure the acoustic nonlinear parameter of surface wave in an Aluminum 6061 T6 specimen of which surface was damaged by the three point bending fatigue test, and magnitudes of nonlinear parameter measured before and after the fatigue test were compared. Especially, since the surface fatigue damage by the three point bending is concentrated at the central position of loading, the change in the nonlinear parameter around this position was monitored. Experimental results showed that the measured nonlinear parameter at the outside of this position after the fatigue test was almost same as the initial value before the fatigue test, since the fatigue damage at this position was little. However, clear increase in the nonlinear parameter was noticed after the fatigue test at the central position of specimen where the surface fatigue damage is expected to be concentrated.

Effects of Stitching Thread on Fatigue Characteristics of Polyurethane foam Cored Sandwich Structure (우레탄 폼 코아 샌드위치 구조물의 피로특성에 미치는 스티칭 사의 영향)

  • 김재훈;이영신;박병준;김영기;김덕회
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.71-75
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    • 2000
  • The effects of stitching thread on fatigue characteristics of polyurethane foam cored sandwich structures are investigated. Fatigue test and static test, being used in four point bending test, are performed with various diameters and distances of stitching thread. The Results show that the maximum load for bending tests is similar to each other, but after $1O^6$ fatigue cycles, the stiffness degradation of the stitching thread diameter $\emptyset$ 3mm specimen is a much larger than that of the $\emptyset$ 5mm specimen.

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An Experimental Study on Strength Properties, Size Effect, and Fatigue Behaviour of Concrete under Biaxial Flexural Stress State (이방향 휨응력상태의 콘크리트 강도 특성, 크기효과 및 피로거동에 관한 실험적 연구)

  • Zi, Goangseup;Kim, Jihwan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.3
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    • pp.901-907
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    • 2013
  • In this study, flexural strength properties of concrete under biaxial stress state were experimentally investigated. Tests for size effect and fatigue behaviour of concrete under biaxial stress were carried out by the ASTM C 1550 and the biaxial flexure test(BFT). The results given by the biaxial tests were compared to those by the third-point bending test. Test results showed that biaxial flexural strengths obtained from the ASTM C 1550 and the biaxial flexure test are greater than the strength by the third-point bending test. As the size increases, the uniaxial and biaxial flexural strength decreases. However, the slope of the size effect of the biaxial strength was greater than that of the uniaxial strength. Finally, the fatigue response of concrete under the biaxial stress state was similar with that for uniaxial stress state.

Design of Composite Multilayer Surface Antenna Structure and Its Bending Fatigue Characteristics

  • Moon, Tae-Chul;Hwang, Woon-Bong
    • Advanced Composite Materials
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    • v.17 no.3
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    • pp.215-224
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    • 2008
  • The present study aims to design a multilayer microstrip antenna with composite sandwich construction and investigate fatigue behavior of this multilayer SAS (surface antenna structure) that was asymmetric sandwich structure for the next generation of structural surface technology. This term, SAS, indicates that the structural surface becomes an antenna. Constituent materials were selected considering electrical properties, dielectric constant and tangent loss as well as mechanical properties. For the antenna performance, antenna elements inserted into structural layers were designed for satellite communication at a resonant frequency of 12.2 GHz. From electrical measurements, it was shown that antenna performances were in good agreement with design requirements. In cyclic 4-point bending, flexure behavior was investigated by static and fatigue test. Fatigue life curve of the SAS was obtained. The experimental results of bending fatigue were compared with single load level fatigue life prediction equations and in good agreement. The SAS concept is can be extended to give a useful guide for manufacturers of structural body panels as well as antenna designers.

Investigation of Bending Fatigue Behaviors of Thermal Butt Fusion in Safety Class III High-Density Polyethylene Buried Piping in Nuclear Power Plants (원전 안전 3등급 고밀도 폴리에틸렌 매설 배관 맞대기 열 융착부의 굽힘 피로특성 평가)

  • Kim, Jong Sung;Lee, Young Ju;Oh, Young Jin
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.2
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    • pp.40-44
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    • 2015
  • The fatigue behavior of thermal butt fusion in safety class III high-density polyethylene (HDPE) buried piping for nuclear power plants was investigated using load-controlled bending fatigue on four-point bend test specimens. Based on the results, the presence of thermal butt fusion beads was confirmed to reduce the fatigue lifetime in the low- and medium-cycle fatigue regions while having a negligible effect in the high-cycle fatigue regions.