• Title/Summary/Keyword: 3-D Printing

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Investigation to Metal 3D Printing Additive Manufacturing (AM) Process Simulation Technology (I) (금속 3D 프린팅 적층제조(AM) 공정 시뮬레이션 기술에 관한 고찰(I))

  • Kim, Yong Seok;Choi, Seong Woong;Yang, Soon Yong
    • Journal of Drive and Control
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    • v.16 no.3
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    • pp.42-50
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    • 2019
  • 3D printing AM processes have advantages in complex shapes, customized fabrication and prototype development stage. However, due to various parameters based on both the machine and the material, the AM process can produce finished output after several trials and errors in the initial stage. As such, minimizing or optimizing negative factors for various parameters of the 3D printing AM process could be a solution to reduce the trial-and-error failures in the early stages of such an AM process. In addition, this can be largely solved through software simulation in the preprocessing process of 3D printing AM process. Therefore, the objective of this study was to investigate a simulation technology for the AM software, especially Ansys Inc. The metal 3D printing AM process, the AM process simulation software, and the AM process simulation processor were examined. Through this study, it will be helpful to understand 3D printing AM process and AM process simulation processor.

High Temperature Compressive Strength of Polymer Cement Composite Apply for 3D Printing Exterior Materials (시멘트 폴리머를 사용한 외장재용 결합재의 고온강도 특성)

  • Shin, Hyeon-Uk;Song, Hun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.116-117
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    • 2019
  • 3D printing technology can be applied to various industries, and is trapped by major technologies that change existing manufacturing processes. 3D printing materials must satisfy designability, economy and productivity, and building materials are required to have strength and economy secured technology. 3D printing technology of construction field can be divided into structural materials and internal and external materials, and is mainly done by extruding and adapting. Particularly when it is applied as an exterior materials, it is mainly applied to an unstructured exterior materials and high accuracy is required. The exterior materials can be used as a cement composite materials, it is suitable also for a lamination type, and the role of a cement base composite material is important. In this research, we developed a cementitious base binder applicable as a 3D printing exterior materials, confirmed high temperature strength characteristics for application as an exterior materials of buildings and confirmed its possibility.

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Requirement Analysis Study for Development of 3D Printing Concrete Nozzle for FCP Manufacturing (FCP 제작용 3D 프린팅 콘크리트 노즐 개발을 위한 요구사항 분석연구)

  • Youn, Jong-Young;Kim, Ji-Hye;Kim, Hye-Kwon;Lee, Donghoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.65-66
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    • 2022
  • In the construction industry, interest in technologies such as 3D Construction Printing (3DCP) is increasing, and research is being conducted continuously. In the case of atypical architecture, different shapes must be implemented, and the introduction of 3D printing technology is intended to solve it. Our researchers are conducting research to produce Free-form Concrete Panel (FCP). It automatically manufactures the FCP's formwork without any error with the design shape. At this time, the concrete nozzle based on the 3D printing technology is developed and the concrete is precisely extruded into the manufactured form to prevent the deformation of the formwork that can occur due to the concrete load. Therefore, in this study, the requirements for the development of 3D printing concrete nozzles for FCP manufacturing are analyzed. Based on the analyzed requirements, the first nozzle was developed. Such equipment is easy to shorten construction period and cost reduction in the atypical construction field, and is expected to be utilized as basic 3D printing equipment.

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Evaluation of flexural properties and reliability with photo-curing 3D printing resin according to the printing orientations (광경화성 3D 프린팅 레진의 출력각도에 따른 굽힘 특성과 신뢰성 평가)

  • Im, Yong-Woon;Song, Doo-Bin;Hwang, Seong-Sig;Kim, Sa-Hak;Han, Man-So
    • Journal of Technologic Dentistry
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    • v.43 no.1
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    • pp.13-18
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    • 2021
  • Purpose: This study aimed to compare the flexural properties and perform the Weibull analysis of photo-curing three-dimensional (3D) printing resin. Methods: Photo-curing temporary resin (3D polymer) was used as a printing resin. Specimens (65 × 10 × 3.3 ㎣) were prepared following the ISO 20975-1 guidelines and according to the different printing orientations using a digital light processing 3D printer (D2 120; Dentium). The flexural strength (FS), flexural modulus, and work of fracture (WOF) were measured using a universal testing machine (Instron 3344; Instron) at a crosshead speed of 5 mm/min. Results: In this study, the 0° orientation exhibited higher FS and WOF than the 45° orientation. Significant differences were found among the printing orientations (p<0.05). Specimens printed at the 0° orientation were the most accurate. In the Weibull analysis, 0° showed the greatest Weibull modulus (m), which represents a higher reliability. Conclusion: 3D printing should be selected and used by considering flexural properties, size accuracy, and reliability.

Assessment of Emitted Volatile Organic Compounds, Metals and Characteristic of Particle in Commercial 3D Printing Service Workplace (실제 3D 프린팅 작업장에서 발생하는 공기 중 유기화합물, 금속 및 입자특성 평가)

  • Kim, Sungho;Chung, Eunkyo;Kim, Seodong;Kwon, Jiwoon
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.30 no.2
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    • pp.153-162
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    • 2020
  • Objectives: 3D printing technologies have become widely developed and are increasingly being used for a variety of purposes. Recently, the evaluation of 3D printing operations has been conducted through chamber test studies, and actual workplace studies have yet to be completed. Therefore, the objective of this study was to determine the emission of volatile organic compounds(VOCs), metals, and particles from printing operations at a workplace. This included monitoring conducted at a commercial 3D printing service workplace where the processes involved material extrusion, material jetting, binder jetting, vat photo polymerization, and powder bed fusion. Methods: Area samples were collected with using a Tenax TA tube for VOC emission and MCE filter for metals in the workplace. For particle monitoring, Mini Particle Samplers(MPS) were also placed in the printer, indoor work area, and outdoor area. The objective was to analyze and identify particles' size, morphology, and chemical composition using transmission electron microscopy with energy dispersive spectroscopy(TEM-EDS) in the workplace. Results: The monitoring revealed that the concentration of VOCs and metals generated during the 3D printing process was low. However, it also revealed that within the 3D printing area, the highest concentration of total volatile organic compounds(TVOC) was 4,164 ppb at the vat photopolymerization 3D printing workplace, and the lowest was 148 ppb at the material extrusion 3D printing workplace. For the metals monitoring, chromium, which, is carcinogenic for humans, was detected in the workplace. As a characteristic of the particles, nano-sized particles were also found during the monitoring, but most of them were agglomerated with large and small particles. Conclusions: Based on the monitoring conducted at the commercial 3D printing operation, the results revealed that the concentration of VOCs and metals in the workplace were within Korea's occupational exposure limits. However, due to the emission of nano-sized particles during 3D printing operations, it was recommended that the exposure to VOCs and metals in the workplace should be minimized out of concern for workers' health. It was also shown that the characteristics of particles emitted from 3D printing operations may spread widely within an indoor workplace.

A Review of the Fabrication of Soft Structures with Three-dimensional Printing Technology (3차원 프린팅 기술을 이용한 연성 구조물 제작)

  • Jang, Jinah;Cho, Dong-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.142-148
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    • 2015
  • 3D printing technology is a promising technique for fabricating complex 3D architectures based on the CAD/CAM system, and it has been extensively investigated to manufacture structures in the fields of mechanical engineering, space technology, automobiles, and biomedical and electrical applications. Recent advances in the 3D printing of soft structures have received attention for the application of the construction of flexible sensors of soft robotics or the recreation of tissue/organ-specific microenvironments. In this review paper, we would like to focus on delivering state-of-the-art fabrication of soft structures with 3D printing technology and its various applications.

A Study on Tensile Strength According to Various Output Conditions of PLA+ Materials Using 3D Printing (3D 프린팅을 이용한 PLA+ 소재의 다양한 출력 조건에 따른 인장강도에 대한 연구)

  • Na, D.H.;Kim, S.G.
    • Transactions of Materials Processing
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    • v.31 no.2
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    • pp.89-95
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    • 2022
  • 3D printing products manufactured by material extrusion are used in many industrial fields recently. However, these products are difficult to use in the field due to their low tensile strengths. In order to solve this problem, research on improving the tensile strength of the output using a 3D printer has been continuously conducted. In this study, we performed a tensile test using Universal Testing Machine according to infill pattern, nozzle temperature, bed temperature, and printing speed conditions. Results revealed that tensile specimen of concentric shape had the highest tensile strength in infill pattern condition and that the tensile strength increased linearly with increasing nozzle and bed temperatures. However, the tensile strength decreased with increasing printing speed. Consequently, we confirmed that tensile strength could be increased and decreased depending on output conditions of 3D printing.

A Study on the Improvement of Convenience through Reduction of Printing Time and Material Consumption of 3D Printer (3D 프린터의 출력시간 단축과 재료소모량 감소를 통한 편의성 개선에 관한 연구)

  • Kim, Sung-Yeon;Kim, Eun-Chan;Kim, Hee-Chan;Nam, Jae-Wook;Lee, Sang-Woo;Baek, Soo-Whang
    • The Journal of the Korea institute of electronic communication sciences
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    • v.16 no.5
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    • pp.909-916
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    • 2021
  • 3D printing has the advantage of providing opportunities for individuals to truly realize their creativity. An increasing number of people want to take advantage of this feature but they have lack opportunities for suitable printing training and struggle with problems with incorrect printing methods. Therefore, the lowered print quality lowers the interest of the user, and the 3D printer is not used gradually. In this study, we directly operate the device by identifying and analyzing the problems occurred to solve malfunctions of 3D printers and improve the convenience for user. In particular, we are conducting research on solving and mitigating problems with seating, stringing and nozzle clogging. In addition, the method of reducing material consumption and shortening the printing time was considered through experiments on the functions of 3D printers. Finally, by solving the printing problem that occurs frequently during 3D printing, it was possible to obtain a printed product with a complete appearance and improved convenience.

A Study on Jewelry Design Using 3D-Printing - Focusing on Curved Form (3D프린팅을 활용한 주얼리 디자인 연구 - 곡선 형태를 중심으로)

  • Chang, Chin-hee
    • Journal of the Korea Convergence Society
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    • v.10 no.4
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    • pp.189-194
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    • 2019
  • This thesis aimed to apply the 3D-printing technology rapidly introduced to the overall industry to jewelry design. In the results of examining preceding researches, out of 3D-printing methods, the FMD method was used the most in design area. However, for jewelry design, the 3D-printing is used for casting process out of production processes, so that the printing method is not FMD, but DLP. Thus, the researcher examined the material functions and applicability of jewelry design through research works, by applying the 3D-printing in DLP method to jewelry design. In the results, brooches were completed by applying the 3D-printing to the jewelry design with no casting process, and then utilizing enamel and pure silver together. Producing light and solid completed products in various colors, they were verified as applicable materials. Also, as the size and form of curved design mainly used for non-geometric jewelry design could be accurately predicted through Rhino CAD, diverse possibilities of advancement to be easily used for the development of formative form of jewelry design in the future were revealed.

3D Printing : A New Industrial Revolution? (3D 프린팅 : 새로운 산업혁명인가?)

  • Chung, Byoung-gyu
    • Journal of Venture Innovation
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    • v.2 no.1
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    • pp.1-11
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    • 2019
  • Many research or consulting institute refered to Artificial Intelligence, Internet of Things, Blockchain technology and 3D Printing as key driving forces and technologies of 4th industrial revolution. Compared with traditional manufacturing as a subtractive manufacturing(SM), 3D printing technology as an additive manufacturing(AM) will revolutionary impacts on many industries. This study compared 3D printing with traditional manufacturing in the economic, manufacturing, and marketing perspectives. This study also analyzed issues of 3D printing for the purpose of building business ecosystem. Finally agenda for the further research were suggested.