• Title/Summary/Keyword: 3 cylinder engine

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Structural Analysis of Low Speed Large Diesel Engine Structures using CAD/CAE (CAD/CAE를 이용한 저속 대형 디젤 엔진 구조물의 구조해석)

  • 조종래;이부윤;김진환
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.1
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    • pp.13-25
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    • 1997
  • 전 세계의 대형 저속 디젤 엔진을 설계.제작하는 회사는 1980년대에 들어오면서 MAN - B&W, SULZER, MITSUBISHI의 3파전 양상을 띠고 있으며, 세계 시장점유율에서는 MAN - B&W가 50%이상을 차지하고 있다. 한국은 현재 한국중공업, 현대중공업, 쌍용중공업 및 삼성중공업에서 대형 저속 디젤 엔진을 생산하고 있다. 국내에서 생산되고 있는 대형 저속 디젤 엔진은 대부분이 MAN - B&W형이고 SULZER형이 약 20%를 차지하고 있다. 기술력은 위의 3사에 거의 의존하고 있으며, 설계보다는 생산에 치중하고 있는 실정이다. 선박용 엔진 구조물은 베드 플레이드(bed plate), 실린더 프레임(cylinder frame), 프레임 박스(frame box)등이 주 스테이 볼트(long stay bolt)에 의하여 체결되어 한 개의 대형 수직 구조물을 이루고 있으며, 프레임 박스의 안내면(guide plate)과 베드 플레이트의 베어링 지지부(bearing support)등은 엔진의 폭발력과 선박의 추진력을 직접적으로 받으므로 구조적 결함과 하자 보수의 문제들이 발생하고 있다. 이와 같은 사용상 및 제작상의 제문제를 해결하기 위해서는 유한요소 구조 해석 능력을 자체 보유하여 구조 설계상의 문제점을 분석하고 엔진 구조물의 취약 부위를 집중 검토하여야하며, 이를 통해 선박의 운항 중에 일어날 수 있는 사고를 미연에 방지할 수 있다. 그러나 국내에서는 이러한 대형 엔진 구조물의 설계/해석 기술이 거의 없고 구조적 문제점이 발생할 경우에는 모든 사항을 설계사(licensor)에 전적으로 의존하고 있는 실정이다. 한편, 설계 기술을 보유하고 있는 MAN - B&W, NEW SULZER DIESEL사 등은 정밀 구조 해석을 통하여 기존 엔진 구조물에 대한 안전성 및 신뢰성을 높임과 동시에 신 모델 개발에 박차를 가하고 있으나, 기술 이전은 회피하고 있어 대형 엔진 구조물에 대한 구조 해석 기술의 개발이 시급하다고 할 수 있다. 본 해설에서는 CAD/CAE(Computer Aided Design/Computer Aided Engineering)를 이용하여 위에서 제시된 대형 엔진 구조물의 구조해석 절차와 방법에 대해 간략히 설명하고자 한다.

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Effects of Port Shape on Steady Flow Characteristics in an SI Engine with Semi-Wedge Combustion Chamber (2) - Velocity Distribution (2) (반 쐐기형 연소실을 채택한 SI 기관에서 포트형상이 정상유동 특성에 미치는 영향 (2) - 유속분포 (2))

  • Yoon, Inkyoung;Ohm, Inyong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.2
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    • pp.97-107
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    • 2017
  • This study is the second investigation on the steady flow characteristics of an SI engine with a semi-edge combustion chamber as a function of the port shape with varying evaluation positions. For this purpose, the planar velocity profiles were measured from 1.75B, 1.75 times of bore position apart from the bottom of head, to 6.00B positions using particle - image velocimetry. The flow patterns were examined with both a straight and a helical port. The velocity profiles, streamlines, and centers of swirl were almost the same at the same valve lift regardless of the measuring position, which is quite different from the case of the pent-roof combustion chamber. All the eccentricity values of the straight port were out of distortion criterion 0.15 through the lifts and the position. However, the values of the helical port exceeded the distortion criterion by up to 4 mm lift, but decreased rapidly above the 3.00B position and the 5 mm lift. There always existed a relative offset effect in the evaluation of the swirl coefficient using the PIV method due to the difference of the ideal impulse swirl meter velocity profile assumption, except for the cylinder-center-base estimation that was below 4 mm of the straight port. Finally, it was concluded that taking the center as an evaluation basis and the assumption about the axial velocity profile did not have any qualitative effect on swirl evaluation, but affected the value owing to the detailed profile.

Quantitative Measurement of Soot concentration by Two-Wavelength Correction of Laser-Induced Incandescence Signals (2파장 보정 Laser-Induced Incandescence 법을 이용한 매연 농도 측정)

  • 정종수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.3
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    • pp.54-65
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    • 1997
  • To quantify the LII signals from soot particle of flames in diesel engine cylinder, a new method has been proposed for correcting LII signal attenuated by soot particles between the measuring point and the detector. It has been verified by an experiment on a laminar jet ethylene-air diffusion flame. Being proportional to the attenuation, the ratio of LII signal at two different detection wavelengths can be used to correct the measured LIIsignal and obtain the unattenuated LII signal, from which the soot volume fraction in the flame can be estimated. Both the 1064-nm and frequency-doubled 532-nm beams from the Nd : YAG laser are used. Single-shot, one-dimensional(1-D) line images are recorded on the intensified CCD camera, with the rectangular-profile laser beam using 1-mm-diameter pinhole. Two broadband optical interference filters having the center wavelengths of 647 nm and 400 nm respectively and a bandwidth of 10 nm are used. This two-wavelength correction has been applied to the ethylene-air coannular laminar diffusion flame, previously studied on soot formation by the laser extinction method in this laboratory. The results by the LII measurement technique and the conventional laser extinction method at the height of 40 nm above the jet exit agreed well with each other except around outside of the peaks of soot concentration, where the soot concentration was relatively high and resulting attenuation of the LII signal was large. The radial profile shape of soot concentration was not changed a lot, but the absolute value of the soot volume fraction around outside edge changed from 4ppm to 6.5 ppm at r=2.8mm after correction. This means that the attenuation of LII signal was approximately 40% at this point, which is higher than the average attenuation rate of this flame, 10~15%.

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A Study on the Optimization of Heat Flux in Engine Room of Auxiliary Power Unit for Self-Propelled Artillery (자주포용 보조동력장치 엔진룸의 열유동 최적화에 관한 연구)

  • Noh, Sang Wan;Park, Young Min;Kim, Sung Hoon;Lee, Jae Dong;Kim, Byung Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.629-635
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    • 2019
  • In this study, we analyzed the effect of FAN and oil cooler application on APU. MIL-STD-810 was applied to the atmospheric environment and radiation dose in order to perform thermal flow analysis. The heat flow was analyzed for the case in which the inlet / outlet fan was applied (Case 1), the case in which the inlet fan and the oil cooler were applied (Case 2), and the case in which the inlet / outlet fan and the oil cooler were applied (Case 3). As a result, it was confirmed that the cylinder head temperature of Case 3 was 21.4 times lower than that of Case 1 and 8.0 times lower than that of Case 2. Experiments were conducted under the same ambient conditions in order to examine the validity of the results. The numerical values and experimental results showed a difference of less than 7%. Through this, we were able to confirm that the APU heat flow optimization model satisfies the design conditions. The results of this study are expected to be used as basic data for optimizing heat flow of APU.

Development of the Semi-Crawler Type Mini-Forwarder - Design and Manufacture - (반궤도식 산림작업차 개발(I) - 설계 및 제작 -)

  • Kim, Jae-Hwan;Park, Sang-Jun
    • Journal of Korean Society of Forest Science
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    • v.100 no.2
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    • pp.154-164
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    • 2011
  • This study was conducted to develop the semi-crawler type mini-forwarder that can be operated comfortable small-scale logging operation in the steep terrain and also used at a variety of operations such as the civil work in erosion control and forest-road. Considering the minimum turning radius and the width of forest operation road, the total length, width and loading capacity of the semi-crawler type mini-forwarder is 5,750 mm, 1,900 mm and $2.5m^{3}$, respectively. The maximum engine power is 96ps at 3600 rpm. Selected hydraulic pumps are consists of two main pumps and two sub-main pumps. Main hydraulic pumps are utilized to running motor of the front wheel and rear crawler. Sub-main pumps are utilized to the actuation parts such as steering, crane, out-rigger and dump cylinder. The transmission was adapted as the HST (Hydro-Static Transmission) system. The driving parts are designed and manufactured as the front wheel type and the rear crawler type. The steering type was manufactured as the ackerman type. Driving control parts type was designed and manufactured as driver's seat type of normal cars. It is also attached on auxiliary equipments such as winch, log grapple and out-rigger. The traveling speed of the semi-crawler type mini-forwarder in forest road was 5.3 km/hr to 7.7 km/hr.