• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.3
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• pp.15-20
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• 2015

After the US government declared 3D printing technology a next-generation manufacturing technology, there have been many practical studies conducted to expand 3D printing technology to manufacturing technologies, called AMERICA MAKES. In particular, the Keck Center, located at the University of Texas at El Paso, has studied techniques for easily combing the 3D stacking process with space mobility and expanded these techniques to simultaneous staking techniques for multiple materials. Additionally, it developed convergence manufacturing techniques, such as direct inking techniques, in order to produce a module structure that combines electronic circuits and components, such as CUBESET. However, in these studies, it is impossible to develop a unified system using traditional independent through simple sequencing connections. This is because there are many problems in the integration between the stacking modeling of 3D printers and post-machining, such as thermal deformations, the precision accuracy of 3D printers, and independently driven coordinate problems among process systems. Therefore, in this paper, the integration method is suggested, which combines these 3D printers and subsequent machining process systems through an Internet-based cloud. Additionally, the sequential integrated system of a 3D printer, an NC milling machine, machine vision, and direct inking are realized.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.40 no.3
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• pp.337-343
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• 2020

The third phase of NASA's 3D-Printed Habitat Challenge (part of a NASA's Centennial Challenges Program competition) required entrants to build a one-third-scale space exploration habitat (10 ㎡) using 3D-printing technology. This study addresses a proposed habitat (diameter: 3 m, height: 2 m) in accordance with the competition rules. The study focus is to find the most appropriate binder when KOHLS-1 was mixed for extruding and stacking as 3D printing feedstock using pellets, and to build a prototype structure as required by the competition. Unlike previous studies, this study was based around the binders and construction method, not around axis transfer velocity, flow rate, and heater temperature.

• Journal of the Korean Society of Radiology
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• v.16 no.6
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• pp.681-686
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• 2022

In this study, a scintillation resin for 3D printing was fabricated with 1.0 wt% of PPO organic scintillator, 5.0 wt% of MMA, and commercial acrylic resin. Using the scintillation resin, 3D-shaped plastic scintillator radiation sensors were successfully fabricated quickly and inexpensively with a commercial 3D DLP printer. The 3D printed plastic scintillator has a good dose-output linearity of R-square 0.998 was obtained in the range of 1 to 10 nA of beam current of the 45 MeV proton beam. The developed 3D plastic scintillator has low light output, so there is a limit to its use in low-dose-rate gamma-ray or X-ray dosimetry. However, it was confirmed that the tissue equivalent material could be usefully used for measuring high energy or high dose rates radiation, such as proton beams and ultra-high dose rate beams.

• Journal of the Korean Society of Radiology
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• v.15 no.5
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• pp.691-696
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• 2021

In order to prevent and treat a patient's disease, the anatomical structure of the lesion through medical imaging is one of the important processes. However, there is a limit to the image displayed on the screen, so many studies are underway to overcome this by using 3D printing technology. To this end, this study implemented a three-dimensional cardiovascular model using actual patient image data, printed it out using a 3D printer, and conducted a usefulness test on current medical professionals. As a result of the usefulness evaluation, when the questionnaire conducted by a total of 5 people was converted to the Likert scale, the average value of all items showed a high result of 4.83 points, and the result of the cross-analysis was (P) = 10.000 (0.265), which was equally positive among all the questionnaires survey results were presented. Based on the results, it is expected that 3D printing technology will help advance medical technology.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.3
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• pp.66-73
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• 2019

Recently, FDM-type 3D printer technology has been developed, and efforts have been made to improve the output formability and characteristics further. Through this, 3D printers are used in various fields, and printer technologies are suggested according to usage, such as FDM, SLA, DLP, and SLM. In particular, the FDM method is the most widely used, and the FDM method technology is being developed further. The characteristics of the output are produced by the FDM-type 3D printer, which is determined by various factors, and particularly the perspective of the Inter-Layer Fill Factor, which is the volume ratio of the laminated material that exerts a direct influence. In this study, the Inter-Layer Fill Factor is theoretically obtained by presenting the internal space between each layer according to the laminate thickness as a cross-sectional shape model, and the cross section of the actual laminated sample is compared with the theoretical model through experiments. Then, the equation for the theoretical model is defined, and the strength change according to each condition (tensile strength of material, reduction slope, strength reduction rate, and output strength) is confirmed. In addition, we investigated the influence on the correlation and strength between laminate thickness and the Inter-Layer Fill Factor.

• Journal of the Korean Geotechnical Society
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• v.40 no.2
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• pp.81-93
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• 2024

In Korea, numerous large-scale infrastructure construction projects and housing site developments are being undertaken. However, due to limited land availability, sourcing high-quality backfill materials that meet the standards for railroad and road embankment compaction and mechanically stabilized earth (MSE) retaining wall construction poses significant challenges. Concurrently, there has been an increase in structural failures of many MSE retaining walls, attributed primarily to reduced bearing capacity and impaired drainage performance, resulting from inadequate backfill compaction. This study aimed to analyze the structural performance and safety of an MSE retaining wall using recycled soil as backfill. We conducted small-scale model tests utilizing 3D printing technology combined with two-dimensional numerical analysis. The study quantitatively evaluated the MSE retaining wall's performance concerning the recycled soil mixing ratio and reinforcement installation methods. Furthermore, the utility of 3D printing was confirmed through the production of an experimental wall designed to facilitate easy reinforcement attachment, mirroring the conditions of actual MSE retaining wall construction.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.7
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• pp.83-89
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• 2019

In the conventional casting and forging method, there is a disadvantage that a mold is an essential addition, and a production cost is increased when a small quantity is produced. In order to overcome this disadvantage, a metal 3D printing production method capable of directly forming a shape without a mold frame is mainly used. In particular, overseas research has been conducted on various materials, one of which is a metal printer. Similarly, domestic companies are also concentrating on the metal printer market. However, In this case of the conventional metal 3D printing method, it is difficult to meet the needs of the industry because of the high cost of materials, equipment and maintenance for product strength and production. To compensate for these weaknesses, printers have been developed that can be manufactured using sand mold, but they are not accessible to the printer company and are expensive to machine. Therefore, it is necessary to supply three-dimensional casting printers capable of metal molding by producing molds instead of conventional metal 3D printing methods. In this study, we intend to reduce the unit price by replacing the printing method used in the sand casting printer with the FDM method. In addition, Ag paste is used to design the output conditions and enable ceramic printing.

• The Journal of the Korea institute of electronic communication sciences
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• v.12 no.4
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• pp.539-544
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• 2017

In this paper, the broadband patch antenna for human counting systems is designed and fabricated using by the air dielectric substrate. Proposed antenna has a patch structure of the square structure with a 5 mm air layer and the vertical connection between the patch antenna and CPW feeding line is realized the stepped impedance structure. Optimized antenna through a 3D EM simulator is fabricated on a jig by manufacturing an antenna jig using a 3D printer with a size of 16.6 * 16.6 * 5 mm3. Proposed antenna is measured with the maximum gain of 5.71 dBi and the VSWR of below 2:1 at a frequency of 7.2 to 9.8 GHz. Also, a half power beam width characteristic of the antenna is measured $70^{\circ}$.

• Journal of the Korean Institute of Telematics and Electronics S
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• v.36S no.10
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• pp.58-71
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• 1999

When the same image is displayed in many different devices, the reproduced colors are not same due to the differences in the gamut between devices. Therefore, many gamut mapping method were proposed to solve this problem. In this paper, color discrimination enhancement gamut mapping method using color distribution rearrangement is proposed to reduce the unnecessary distortions by compression mapping and to minimize the decrease of color discrimination by clipping method. The proposed method constructs color distribution, the 3-dimension array of input image's colors. if the maximum of color distribution is within the boundary of printer gamut. the colors are mapped to the same colors. Otherwise, out-of-gamut colors are compressed into the printer gamut with minimum distortion. Consequently, the printer output image was highly consistent with the corresponding monitor image and had an enhanced color discrimination in region where high chroma varied linearly.

• Progress in Medical Physics
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• v.25 no.2
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• pp.100-109
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• 2014

In stereotactic body radiotherapy (SBRT), the accurate location of treatment sites should be guaranteed from the respiratory motions of patients. Lots of studies on this topic have been conducted. In this letter, a new verification method simulating the real respiratory motion of heterogenous treatment regions was proposed to investigate the accuracy of lung SBRT for Volumetric Modulated Arc Therapy. Based on the CT images of lung cancer patients, lung phantoms were fabricated to equip in $QUASAR^{TM}$ respiratory moving phantom using 3D printer. The phantom was bisected in order to measure 2D dose distributions by the insertion of EBT3 film. To ensure the dose calculation accuracy in heterogeneous condition, The homogeneous plastic phantom were also utilized. Two dose algorithms; Analytical Anisotropic Algorithm (AAA) and AcurosXB (AXB) were applied in plan dose calculation processes. In order to evaluate the accuracy of treatments under respiratory motion, we analyzed the gamma index between the plan dose and film dose measured under various moving conditions; static and moving target with or without gating. The CT number of GTV region was 78 HU for real patient and 92 HU for the homemade lung phantom. The gamma pass rates with 3%/3 mm criteria between the plan dose calculated by AAA algorithm and the film doses measured in heterogeneous lung phantom under gated and no gated beam delivery with respiratory motion were 88% and 78%. In static case, 95% of gamma pass rate was presented. In the all cases of homogeneous phantom, the gamma pass rates were more than 99%. Applied AcurosXB algorithm, for heterogeneous phantom, more than 98% and for homogeneous phantom, more than 99% of gamma pass rates were achieved. Since the respiratory amplitude was relatively small and the breath pattern had the longer exhale phase than inhale, the gamma pass rates in 3%/3 mm criteria didn't make any significant difference for various motion conditions. In this study, the new phantom model of 4D dose distribution verification using patient-specific lung phantoms moving in real breathing patterns was successfully implemented. It was also evaluated that the model provides the capability to verify dose distributions delivered in the more realistic condition and also the accuracy of dose calculation.