• The Journal of Korean Academy of Prosthodontics
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• v.49 no.1
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• pp.1-7
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• 2011

Purpose: The purpose of this study was to investigate the cutting efficiency of coarse grit diamond burs with air-turbine handpiece on natural tooth. Materials and methods: Four groups of coarse grit diamond bur were selected: Komet (A), Shofu (B), Premier (C), and Mani (D). The extracted maxillary central incisors were used, and ten cuts were made on each specimen, using the rotary diamond burs. The surface of each bur was measured at the upper, middle, and bottom of the bur with confocal laser scanning microscope and imaged with SEM. The data were analyzed with one-way ANOVA and t-test at the significance level of 0.05. Results: The surface roughness was measured. At the A diamond bur, the Sa values were $52.93\;{\mu}m$, $48.32\;{\mu}m$, $46.79\;{\mu}m$, $45.06\;{\mu}m$, and $43.43\;{\mu}m$ for control, test 1, 2, 3, and 4 respectively. The Sa values were $50.68\;{\mu}m$, $45.62\;{\mu}m$, $44.41\;{\mu}m$, $44.10\;{\mu}m$, and $42.46\;{\mu}m$ for B diamond bur, $58.02\;{\mu}m$, $55.53\;{\mu}m$, $52.22\;{\mu}m$, $48.26\;{\mu}m$, and $45.36\;{\mu}m$ for C diamond bur, and $50.11\;{\mu}m$, $46.73\;{\mu}m$, $45.46\;{\mu}m$, $42.58\;{\mu}m$, and $41.80\;{\mu}m$ for D diamond bur. Surface roughness after each bur use showed significant changes, but no significant difference was found in surface roughness change between bur systems. Conclusions: Surface roughness in the same bur system showed significant differences after each tooth preparation. However no statistically significant differences were found in surface roughness between bur systems. The SEM images between control and test 4 showed the abraded particles.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.3
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• pp.16-23
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• 2017

For most machine tools, it is necessary to remove chips and coolant oil because it they will continue to be created during the manufacture of workpieces. Existing products that are in use are installed and used as they reflect depending on the characteristics of each device separately. This study proposes a method to remove the security chip as well as developing an integrated system capable of reducing coolant damage. The Leverage AutoCAD and CATIA program was used for 2D and 3D design, shapes were identified by utilizing the KeyShot program, and the load and displacement analysis of the development apparatus was performed utilizing the ANSYS program. After the prototype underwent sufficient design review, the mixed oil separation device had a complete sensor control program using the LabVIEW program. The chip design process for transferring experiments and experiments on the mixed oil cooling device were developed for performance tests of the product. The final product resulted in an increase in space utilization during commercialization, reduced installation costs, and caused social effects such as pulmonary flow reduction, which, through the economic costs, reduces pollution, resulting in various benefits to the industry, such as deceased errors in the workplace decreases.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.8 no.2
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• pp.137-143
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• 1999

The study of the high speed machining of inclined plane using ball end mill is performed. The use of ball end mill is rapidly growing in die and mold manufacturing. The cutting characteristics, such as cuttin g force, surface roughness and surface profile, are varied according to the variation of cutting directions. Free surface is cut using ball end mill, the surface profile is greatly varied depending upon the cutting direction. So this study will deal with the characteristics of cutting such as cutting efficiency according to the inclined plane of the workpiece, the cutting force according to tool path, surface profile and the roughness of surface. The optimal cutting direction to be applied the cutting for 3-D sculptured surfaces can be show through the results of this study.

• The Journal of the Korea Contents Association
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• v.9 no.2
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• pp.43-50
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• 2009

We proposed similarity detection method of the video frame data that extracts the feature data of own video frame and creates the 1-D signal in this paper. We get the similar frame boundary and make the representative frames within the frame boundary to extract the similarity extraction between video. Representative frames make blurring frames and extract the feature data using DOG values. Finally, we convert the feature data into the 1-D signal and compare the contents similarity. The experimental results show that the proposed algorithm get over 0.9 similarity value against noise addition, rotation change, size change, frame delete, frame cutting.

• The Journal of Korean Academy of Prosthodontics
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• v.57 no.4
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• pp.483-489
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• 2019

With development of digital dentistry, the 3-dimensional (3D) manufacturing industry using computer-aided design and computer-aided manufacturing (CAD/CAM) has grown dramatically in recent years. Denture fabrication using digital method is also increasing due to the recent development of digital technology in dentistry. The 3D manufacturing process can be categorized into 2 types: subtractive manufacturing (SM) and additive manufacturing (AM). SM, such as milling is based on cutting away from a solid block of materal. AM, such as 3D printing, is based on adding the material layer by layer. AM enables the fabrication of complex structures that are difficult to mill. In this case, additive manufacturing method was applied to the fabrication of the resin-based complete denture to a 80 year-old patient. During the follow-up periods, the denture using digital method has provided satisfactory results esthetically and functionally.

• Journal of Powder Materials
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• v.26 no.6
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• pp.508-514
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• 2019

In the development of advanced ceramic tools, material improvements and design freedom are critical in improving tool performance. However, in the die press molding method, many factors limit tool design and make it difficult to develop innovative advanced tools. Ceramic 3D printing facilitates the production of prototype samples for advanced tool development and the creation of complex tooling products. Furthermore, it is possible to respond to mass production requirements by reflecting the needs of the tool industry, which can be characterized by small quantities of various products. However, many problems remain in ensuring the reliability of ceramic tools for industrial use. In this study, alumina inserts, a representative ceramic tool, was manufactured using the digital light process (DLP), a 3D printing method. Alumina inserts prepared by 3D printing are pressurelessly sintered under the same conditions as coupon-type specimens prepared by press molding. After sintering, a hot isostatic pressing (HIP) treatment is performed to investigate the effects of relative density and microstructure changes on hardness and fracture toughness. Alumina inserts prepared by 3D printing show lower relative densities than coupon specimens prepared by powder molding but indicate similar hardness and higher fracture toughness values.

• The Journal of Korean Academy of Prosthodontics
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• v.57 no.2
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• pp.110-117
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• 2019

Purpose: This study was to evaluate the wear resistance of 3D printed, milled, and conventionally cured provisional resin materials. Materials and methods: Four types of resin materials made with different methods were examined: Stereolithography apparatus (SLA) 3D printed resin (S3P), digital light processing (DLP) 3D printed resin (D3P), milled resin (MIL), conventionally self-cured resin (CON). In the 3D printed resin specimens, the build orientation and layer thickness were set to $0^{\circ}$ and $100{\mu}m$, respectively. The specimens were tested in a 2-axis chewing simulator with the steatite as the antagonist under thermocycling condition (5 kg, 30,000 cycles, 0.8 Hz, $5^{\circ}C/55^{\circ}C$). Wear losses of the specimens were calculated using CAD software and scanning electron microscope (SEM) was used to investigate wear surface of the specimens. Statistical significance was determined using One-way ANOVA and Dunnett T3 analysis (${\alpha}=.05$). Results: Wear losses of the S3P, D3P, and MIL groups significantly smaller than those of the CON group (P < .05). There was no significant difference among S3P, D3P, and MIL group (P > .05). In the SEM observations, in the S3P and D3P groups, vertical cracks were observed in the sliding direction of the antagonist. In the MIL group, there was an overall uniform wear surface, whereas in the CON group, a distinct wear track and numerous bubbles were observed. Conclusion: Within the limits of this study, provisional resin materials made with 3D printing show adequate wear resistance for applications in dentistry.

• Journal of the Korean Society for Precision Engineering
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• v.2 no.2
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• pp.43-59
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• 1985

In relation to the machinability of drilling operation, experiments were made to investigate the effect of cutting condition on static as well as dynamic cutting resistances in cutting plane carbon steel (SM 45 C) with H.S.S. twist drills. The results were as follows. 1) The static cutting resistances on carbon steel can practically be calculated by the following equations which were derived from experimental result. The deviation from the experimental values was less than 8% and 13% for cutting torque and thrust respectively. For cutting torque M: M=0.019 $H_B\;{f^{0.68}d^{1.68}$ For thrust T: T=0.400406 $r^{0.6}d^{0.68}$ + 0.1835 $H_BC^2$(where $H_B$: Brinnel hardness) 2) The static components of cutting resistance are increased exponentially with increasing drill diameter and feed rate. On the effect of drill diameter, the dynamic components of torque are decreased with increasing dirll diameter because of rigidity, the dynamic components of thrust being not effected with the changes. 3) As feed rates increase, the dynamic components of torque rather decrease although its changes on thrust components are unstable. 4) The static components of cutting resistance and dynamic component of torque are slightly decreased in accordance with the increase of spindle speed although its dynamic thrust components are not effected by the spindle speed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.10a
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• pp.190-190
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• 2003

동력 전달용 구동부품에 있어서 중공 플랜지 형상의 부품은 흔히 찾아 볼 수 있으며, 이는 높은 강도를 요구하기 때문에 강도향상을 위하여 단조에 의한 제품의 성형 방법이 많이 연구되고 있다. 중공 플랜지형상을 갖는 제품의 제조 방법으로서는 중실 플랜지 형상으로 단조하여 내경부를 절삭가공하는 방법, 중실 소재를 후방압출하여 중공 플랜지형상으로 단조하는 방법, 또는 중공의 초기소재를 사용하여 중공 플랜지형상으로 단조하는 방법이 일반적이다. 본 연구에서는 Fig. 1에 나타낸 것과 같이 중공 플랜지 형상을 갖는 기계 부품의 단조방법에 대해 연구하였으며, 중공 관의 내경을 $d^1$, 외경을 $d^2$, 플랜지부의 외경을 $D^0$, 중공 관의 두께를 t, 플랜지부의 두께를 T로 정의하였다. 중공 플랜지 형상에 있어서 공정 설계의 변수는 다양하겠으나, 본 연구에서는 중공관의 외경과 내경의 형상비 $\alpha$(=$d^2$/$d^1$), 플랜지의 폭과 중공관의 두께비 $\beta$(=B/t) 및 중공관의 두께와 플랜지의 두께비 r(=T/t)의 변화에 따른 성형조건에 관해 고찰하였다. 중공 플랜지 형상의 성형방법으로 Fig. 2에 나타낸 것과 같은 $\circled1$중실소재를 이용한 후방압출단조(backward extrusion forging)방법, $\circled2$중공 소재를 이용한 엎셋(upset forging)방법, $\circled3$중공 소재를 이용한 압조법(injection forging), $\circled4$중실소재를 이용한 압조-압출(injection-extruding forging)법의 4가지의 단조 방법을 제시 하였다. 또한, 유한요소해석을 수행하여 소성유동 형태, 유효변형률, 단조하중을 검토하고. 모델재료인 납을 이용한 실험을 통하여 이를 검증하였다. 이를 바탕으로 산업 현장에서 경험에 의존하였던 공정 설계를 보다 효과적으로 개선하기 위한 단조법을 제시하고자 하였다. 또한 중실 소재를 이용한 중공 플랜지 형상의 단조 방법 중 보다 적절한 단조방법인 압조 단조에 있어서 일반적으로 사용되고 있는 SM10C에 대한 유한요소 해석을 수행하였으며, 제품의 형상비에 따라 폴딩 결함의 발생 유무를 검토하고, 폴딩 결함 없이 단조하기 위한 중공 플랜지의 형상한계 비를 제시하였다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.1 no.1
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• pp.79-88
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• 2002

High speed machining system have been used in industrial because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. Therefore this study proposed to decide best manufacturing cutting condition for surface roughness and rapid manufacturing tune by using computer Image processing system and 3D modelling. Until the 16,000 rpm, the surface roughness is decreased rapidly, but it is not over that. The 22,000 rpm is the spindle speed with the optimum surface in the high speed end-milling. In the case of the feed rate with 2,000 mm/mm and 8,000 mm/mm, the surface roughness is better than 4,000 mm/min and 6,000 mm/min. By using the 3D modelling, it is effectively represented shape characteristics of working surface m high speed end-milling.