• Title/Summary/Keyword: 2024 Aluminium Alloy

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Friction Welding of Spheroidal Graphite Cast iron and 2024 Aluminium Alloys using Insert Metal (삽입금속을 사용한 구상흑연주철과 2024 알미늄합금의 마찰압접에 관한 연구)

  • Kim, Chang-Gyu;Kim, Chi-Ok;Sim, Sung-Bo;Kim, Kwang-Ill
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.283-288
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    • 2002
  • This study accompanied with the friction welding of a spheroidal graphite cast iron bar and 2024 Aluminium alloy bar with A1050 insert metal and investigated between conditions of friction welding faces and welded joint strength. This principal results of the experimental investigation could be summarized as follows: If the optimum friction welding is selected, the aspect of the spheroidal graphite cast iron and 2024 Aluminium could be welded with a pure Aluminium insert metal.

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Characteristics of Surface Roughness in the Wire-Cut Electric Discharge Cutting Conditions of Aluminium Alloy 2024 (알루미늄 합금 2024에서 와이어 컷 방전가공조건에 따른 표면 거칠기 특성)

  • Lee, Soon-Kwan;Ryu, Cheong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.39-45
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    • 2012
  • Currently, the aircraft industry, aircraft parts as well as airframe have been developed in producing, the aircraft parts and fuselages have been produced the product by cutting rather than forging and casting because of the residual stress and stress concentration. In this study, the aircraft is being used in many parts of aluminium alloy 2024 in wire-cut E.D.M. The selected experimental parameters are peak current, no-load voltage, off time and feed rate. It is found that cutting mountain part on surface roughness of the curve 0.3mm than 0.25mm diameter wire electrode is stable in many uniform distribution.

The effect of Surface Roughness on Wire-cut Electric Discharge Machining of Discharge Energy in Aluminium Alloy 2024 (알루미늄 합금 2024의 와이어 컷 방전가공에서 방전 에너지가 표면 거칠기에 미치는 영향)

  • Ryu, Cheong-Won;Choi, Seong-Dae;Lee, Soon-Kwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.714-719
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    • 2011
  • The surface roughness depending on the machining method is very important because is produce a finished product through riveting, sealing, bonding, and special paint in order to curb the turbulence and air resistance which occur between the sheets. Aluminum alloy 2024 which is widely used for interior and exterior material of aircraft are tested. Jin-young JW-60C wire cutting machine was used in this experiment. In this paper, the experimental investigation has been performed to find out the influence of the surface roughness and surface shape characteristics on the wire-cut EDM of discharge energy in aluminium alloy 2024. The selected experimental parameters are peak current, no-load voltage, off time and feed rate. The experimental results give the guideline for selecting reasonable machining parameters. The high discharge energy on the idle time, almost no change in surface roughness can be seen.

Nonlinear dynamics of SWNT reinforced Aluminium alloy beam

  • Abdellatif Selmi;Samy Antit
    • Steel and Composite Structures
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    • v.51 no.4
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    • pp.407-416
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    • 2024
  • The main objective of the present paper is to investigate the nonlinear vibration of buckled beams fixed at both ends and made of Aluminium allay (Al-alloy) reinforced with randomly dispersed Single Walled Carbon Nanotube (SWNT). The Mori-Tanak (M-T) micromechanical approach is selected to predict the homogenized material properties of the beams. The differential equation of motion governing the nonlinear behavior of the Euler-Bernoulli homogeneous beam is solved using an analytical method. The influences of diverse parameters including axial load, vibration amplitude, SWNT volume fraction, SWNT aspect ratio and beam slenderness ratio on the nonlinear frequency are studied.

Friction Welding of Spheroidal Graphite Cast Iron and 2024 Aluminium Alloys using Insert Metal (삽입금속을 사용한 구상흑연주철과 2024 알루미늄합금의 마찰압접에 관한 연구)

  • KIM CHANG-GYU;KIM CHI-OK;KIM KWANG-ILL
    • Journal of Ocean Engineering and Technology
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    • v.17 no.5 s.54
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    • pp.76-81
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    • 2003
  • Friction welding of GCD45 spheroidal graphite cast iron and 2024 aluminum alloy has been studied, especially in terms of the joint faces and strength of friction welding. For appropriate results of the friction welding of GCD45 graphite cast iron and 2024 aluminum alloy, an insert of A1050 pure aluminum metal was used. The joint strength of the A1050 pure aluminum insert approached the maximum strength of 165.7Mpa, compared to 128MPa for the joint between GCD45 graphite cast iron and A1050 pure aluminum without the insert metal. Maximum strength, 165.7Mpa, was possible for the following optimum conditions: 20MPa for the friction pressure, P1, 60MPa for the upsetting pressure, P2, 1 second for the friction time, t1, 3000rpm for the rotation, N, and 0.3 seconds for the brake time, tB.

A Study of Fatigue Damage Model using Neural Networks in 2024-T3 Aluminium Alloy (신경회로망을 이용한 Al 2024-T3 합금의 피로손상모델에 관한 연구)

  • 홍순혁;조석수;주원식
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.14-21
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    • 2001
  • To estimate crack growth rate and cycle ratio uniquely, many investigators have developed various kinds of mechanical parameters and theories. But, thes have produced local solution space through single parameter. Neural Networks can perform patten classification using several input and output parameters. Fatigue damage model by neural networks was used to recognize the relation between da/dN/N/N(sub)f, and half-value breadth ratio B/Bo, fractal dimension D(sub)f, and fracture mechanical parameters in 2024-T3 aluminium alloy. Learned neural networks has ability to predict both crack growth rate da/dN and cycly ratio /N/N(sub)f within engineering estimated mean error(5%).

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Studies on weldment performance of Ti/Al dissimilar sheet metal joints using laser beam welding

  • Kalaiselvan, K.;Elango, A.;Nagarajan, N.M.;Mathiazhagan, N.;Vignesh, Kannan
    • Coupled systems mechanics
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    • v.7 no.5
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    • pp.627-634
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    • 2018
  • Laser beam welding is more advantageous compared to conventional methods. Titanium/Aluminium dissimilar alloy thin sheet metals are difficult to weld due to large difference in melting point. The performance of the weldment depends upon interlayer formation and distribution of intermetallics. During welding, aluminium gets lost at the temperature below the melting point of titanium. Therefore, it is needed to improve a new metal joining techniques between these two alloys. The present work is carried for welding TI6AL4V and AA2024 alloy by using Nd:YAG Pulsed laser welding unit. The performance of the butt welded interlayer structures are discussed in detail using hardness test and SEM. Test results reveal that interlayer fracture is caused near aluminium side due to low strength at the weld joint.

The Evaluation of the Fracture Criterion having an Effect on Crack Extension Simulation for a Thin Sheet (박판시험편의 균열성장 시물레이션에 미치는 파괴기준 평가)

  • 권오헌
    • Journal of the Korean Society of Safety
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    • v.15 no.4
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    • pp.15-19
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    • 2000
  • The exact estimation of the ductile crack growth in a thin sheet would be needed in part of the commercial transport aircraft industry fields. A 2-dimensional elastic plastic finite element analysis was carried out to simulate a stable crack extension in a thin sheet 2024 aluminium alloy. Two kinds of crack modeling were used to evaluate curves of the stable crack extension. And then CTOA(crack tip opening angle) and CTED(crack tip energy density) were calculated in order to determine whether they can be used as useful crack extension criterions in a thin sheet. Results indicate that stable crack extension behaviors were simulated well and CTED is more admirable even though CTOA also is reasonable as a criterion for a stable crack extension in a thin 2024 aluminium alloy sheet.

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Crack Growth Retardation Behavior in Aluminium 2024-T3 Alclad Alloy by Pre-Indentation (예비압입에 의한 알루미늄 2024-T3 알클래드 합금의 균열성장 지연거동)

  • 황정선;조환기
    • Journal of the Korea Institute of Military Science and Technology
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    • v.4 no.2
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    • pp.42-51
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    • 2001
  • The effects of pre-indentation technique are presented for A12024-T3 Alclad alloy using as skin material for aircraft fuselage and wing. Indentations were applied to specimens to be placed on the presumed path of fatigue crack growth before fatigue tests. Tension-tension fatigue tests were conducted on the edge cracked specimens in the L-T orientation. Test results were analyzed to investigate the effectiveness of pre-indentation with the variation of specimen's thickness, position of indentation and applied maximum stress. Fatigue crack retardation by pre-indentation is well recognized in the various conditions.

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A Study on fatigue Damage Model using Neural Networks in 2024-T3 aluminium alloy (신경회로망을 이용한 Al 2024-T3합금의 피로손상모델에 관한 연구)

  • 최우성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.341-347
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    • 2000
  • To estimate crack growth rate and cycle ratio uniquely, many investigators have developed various kinds of mechanical parameters and theories. But, these have produced local solution space through single parameter. Neural Networks can perform pattern classification using several input and output parameters. Fatigue damage model by neural networks was used to recognize the relation between da/dN N/Nf, and half-value breadth ratio B/BO0, fractal dimension Df and fracture mechanical parameters in 2024-T3 ability to predict both crack growth rate da/dN and cycle ratio N/Nf within engineering estimated mean error (5%).

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