• Title/Summary/Keyword: 2-D Impeller

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A study on 5-axis Milling Machine for Micro System Manufacturing (마이크로 시스템 구현을 위한 5축 가공기에 관한 연구)

  • 방영봉;이경민;오승률
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.585-588
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    • 2003
  • As the advance in technology requires micro mechanical systems, the production methods for micro parts are of a great interest of many researchers. Although MEMS is one of the most popular methods. it can only produce 2D microstructures. The micro manufacturing with micro-mill and micro-lathe has a great potential for producing arbitrary 3D shapes and are being researched. In this paper, a PC based 5-axis milling machine with high precision was developed. To evaluate the machine performance, micro ribs and micro columns were machined. The machining experiments of micro impeller and micro turbine blade confirmed the possibility of micro system manufacturing by using the developed milling machine.

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A Study on the Characteristic of Work Roll texturing for the Temper Rolling (조질압연용 Work roll의 조도가공 특성에 관한 연구)

  • 전태옥;전언찬;김순경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.505-511
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    • 1993
  • The results were obtained with changes according to the surface roughness of work roll and method to make the peak count on the roll in the temper rolling, and factors to affect to the work roll surface in actual rolling machine(ie. Temper mill). Conclusions are as follows. 1. E.D.T(Electro-discharge texturing)roll is more uniform roughness distribution than shot blasted roll and it's life time is two timees longer than that of shot blasted because it has more sine wave roughness. 2. The higher peak count of surface roughness, the more time is necessary to work roll texturing In shot blasting method, Surface roughness is relating to the grit size,impeller speed and hardness of roll material, But is can't control the peak count. 3. In shot blast texturing, Surface roughness of temper rolled strip which is transfered surface roughness of work roll is more ununiform than that of E.D.T roll 4. E.D.T roll has more uniform than the shot blasted roll and has more peak count than that of shot blasted roll. The surface of painted strip to image clarity is superior to that of shot blasted roll because E.D.T roll has more peak count and smooth surface.

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Effects of Acoustic Resonance and Volute Geometry on Phase Resonance in a Centrifugal Fan

  • Tsujimoto, Yoshinobu;Tanaka, Hiroshi;Doerfler, Peter;Yonezawa, Koichi;Suzuki, Takayuki;Makikawa, Keisuke
    • International Journal of Fluid Machinery and Systems
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    • v.6 no.2
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    • pp.75-86
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    • 2013
  • The effects of acoustic resonance and volute geometry on phase resonance are studied theoretically and experimentally using a centrifugal fan. One dimensional theoretical model is developed taking account of the reflection from the discharge pipe end. It was found that the phase resonance occurs, even with the effects of acoustic resonance, when the rotational speed of rotor-stator interaction pattern agrees with the sound velocity. This was confirmed by experiments with and without a silencer at the discharge pipe exit. The pressure wave measurements showed that there are certain effects of the cross-sectional area change of the volute which is neglected in the one dimensional model. To clarify the effects of area change, experiments were carried out by using a ring volute with a constant area. It was demonstrated that the phase resonance occurs for both interaction modes travelling towards/away from the volute. The amplitude of travelling wave grows towards the volute exit for the modes rotating towards the volute exit, in the same direction as the impeller. However, a standing wave is developed in the volute for the modes rotating away from the volute exit in the opposite direction as the impeller, as a result of the interaction of a growing wave while travelling towards the tongue and a reflected wave away from the tongue.

The Development of a Benthic Chamber (BelcI) for Benthic Boundary Layer Studies (저층 경계면 연구용 Benthic chamber(BelcI) 개발)

  • Lee, Jae-Seong;Bahk, Kyung-Soo;Khang, Buem-Joo;Kim, Young-Tae;Bae, Jae-Hyun;Kim, Seong-Soo;Park, Jung-Jun;Choi, Ok-In
    • The Sea:JOURNAL OF THE KOREAN SOCIETY OF OCEANOGRAPHY
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    • v.15 no.1
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    • pp.41-50
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    • 2010
  • We have developed an in-situ benthic chamber (BelcI) for use in coastal studies that can be deployed from a small boat. It is expected that BelcI will be useful in studying the benthic boundary layer because of its flexibility. BelcI is divided into three main areas: 1) frame and body chamber, 2) water sampler, and 3) stirring devices, electric controller, and data acquisition technology. To maximize in-situ use, the frame is constructed from two layers that consist of square cells. All electronic parts (motor controller, pA meter, data acquisition, etc.) are low-power consumers so that the external power supply can be safely removed from the system. The hydrodynamics of BelcI, measured by PIV (particle image velocimetry), show a typical "radial-flow impeller" pattern. Mixing time of water in the chamber is about 30 s, and shear velocity ($u^*$) near the bottom layer was calculated at $0.32\;cm\;s^{-1}$. Measurements of diffusivity boundary layer thickness showed a range of $180-230\;{\mu}m$. Sediment oxygen consumption rate, measured in-situ,was $84\;mmol\;O_2\;m^{-2}\;d_{-1}$, more than two times higher than on-board incubation results. Benthic fluxes assessed from in-situ incubation were estimated as follows: nitrate + nitrite = $0.18\;{\pm}\;0.07\;mmol\;m^{-2}\;d^{-1}$ ammonium $23\;{\pm}\;1\;mmol\;m^{-2}\;d^{-1}$ phosphate = $0.09\;{\pm}\;0.02\;mmol\;m^{-2}\;d^{-1}$ and silicate = $23\;{\pm}\;1\;mmol\;m^{-2}\;d^{-1}$.

Design and Performance Test of 1300RT Centrifugal Compressor for a HFC-134a Turbo-Chiller (HFC-134a용 1300RT급 원심압축기의 설계 및 성능시험)

  • Ko, Kyung-Tae;Choi, Young-Min;Shin, Jeong-Kwan;Kim, Kyung-Hun
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.672-677
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    • 2001
  • This study has been conducted to design the high efficiency centrifugal compressor for a HFC-134a. The 2-stage centrifugal compressor consists of inlet guide vanes, two impellers with splitters, a deswirler, a vaneless diffuser and a volute casing. We have designed the high efficiency centrifugal compressor by applying the repeated design procedure including a meanline design, a 3D geometry generation of 1st and 2nd impellers etc. Also, a fluid dynamic calculation of impellers and deswirler have been conducting using a commercial code STAR-CD.

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Numerical Study on the Effect of Cavity Vanes to Control the Axial Thrust of a Turbopump (터보펌프 축추력 조절용 캐비티 베인에 대한 수치해석적 연구)

  • Choi, Chang-Ho;Kim, Jin-Han;Noh, Jun-Gu
    • The KSFM Journal of Fluid Machinery
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    • v.9 no.2 s.35
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    • pp.39-43
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    • 2006
  • The magnitude of the axial force acting on turbopump bearings has a great influence on the operational reliability and service life of a turbopump. In the turbopump under current investigation the cavity vanes are introduced to the pump shroud casing to control the axial thrust of the turbopump. To investigate the effect of the cavity vanes, 3D computational flow analyses for a propellant pump stage including an inducer, impeller, volute and secondary flow passages are performed with and without the vanes. The results show that the cavity vanes are very effective in reducing the magnitude of axial thrust without notable changes on the overall performance of the turbopump.

Numerical Study on the Performance Characteristics of a Centrifugal Compressor for a R134a Turbo-Chiller (R134a 터보냉동기용 원심압축기의 성능특성에 관한 수치해석적 연구)

  • Lee, Kyoung-Yong;Choi, Young-Seok;Park, Woon-Jean
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.2 s.23
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    • pp.14-20
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    • 2004
  • In this study, the overall performance and the local flow field of the centrifugal compressor with the refrigerant HFC-l34a were numerically studied using CFX-TASCflow. The thermodynamic and transport properties of the refrigerant gas were modeled by REFPROP which is NIST refrigerant properties database. The impacts of a grid qualify, discretization scheme, turbulent model and interaction between a impeller and a cascade diffuser were analyzed comparatively. The results were compared with experimental data and 1-D design results using COMPAL and agreed well with others. The numerical method and data obtained in this study can be applied to the design and modification of centrifugal compressors with real gases

Design and Experimental Study on a Turbo Air Compressor for Fuel Cell Applications (연료전지용 터보 공기압축기의 설계 및 시험평가)

  • Choi, Jae-Ho
    • Transactions of the Korean hydrogen and new energy society
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    • v.19 no.1
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    • pp.26-34
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    • 2008
  • This study presents an aerodynamic design and an experimental performance test of a turbo air compressor consisted of mixed-flow impeller and curved diffuser for the PEM fuel cell vehicle application. Many studies compare the efficiency, cost or noise level of high-pressure and low-pressure operation of PEM fuel cell systems. Pressure ratio 2.2:1 is considered as design target The goal of compressor design is to enlarge the flow margin of compressor from surge to choke mass flow rate to cover the operational envelope of FCV. Large-scale rig test is performed to evaluate the compressor performance and to compare the effects of compressor exit pipe volume to stall or surge characteristics. The results show that the mixed-flow compressor designed has large flow margin, and the flow margin of compressor configuration with small exit volume is larger than that with large exit volume.

Effect of Aspergillus niger Pellets on Citric Acid Production in a Bubble Column Bioreactor

  • Kim, Seung-Hwan;Yoo, Young-Je;Kim, Eui-Yong;Kim, Min-Hong
    • Journal of Microbiology and Biotechnology
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    • v.5 no.3
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    • pp.172-176
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    • 1995
  • Citrate is mainly produced from fungi and oxygen transfer has been known as one of the important factors in citric acid production. A bubble column bioreactor was used for citrate production after pellet was initially made using a stirred bioreactor for the inoculation. The relationship between the pellet size of Aspergillus niger and the oxygen transfer was elucidated by considering morphological characteristics of the pellet. The pellet size was determined by adjusting the impeller speed in the stirred bioreactor and the optimum diameter of the pellet was observed to be 2.2 mm under the experimental conditions. Pellet was maintained quite stable in the bubble column bioreactor and production of citric acid was significantly improved by maintaining optimal pellet conditions in the bubble column bioreactor.

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A Fluid Analysis Study on Centrifugal Pump Performance Improvement by Impeller Modification (원심펌프 회전차 Modification시 성능개선에 관한 유동해석 연구)

  • Lee, A-Yeong;Jang, Hyun-Jun;Lee, Jin-Woo;Cho, Won-Jeong
    • Journal of the Korean Institute of Gas
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    • v.24 no.2
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    • pp.1-8
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    • 2020
  • Centrifugal pump is a facility that transfers energy to fluid through centrifugal force, which is usually generated by rotating the impeller at high speed, and is a major process facility used in many LNG production bases such as vaporization seawater pump, industrial water and fire extinguishing pump using seawater. to be. Currently, pumps in LNG plant sites are subject to operating conditions that vary depending on the amount of supply desired by the customer for a long period of time. Pumps in particular occupy a large part of the consumption strategy at the plant site, and if the optimum operation condition is not available, it can incur enormous energy loss in long term plant operation. In order to solve this problem, it is necessary to identify the performance deterioration factor through the flow analysis and the result analysis according to the fluctuations of the pump's operating conditions and to determine the optimal operation efficiency. In order to evaluate operation efficiency through experimental techniques, considerable time and cost are incurred, such as on-site operating conditions and manufacturing of experimental equipment. If the performance of the pump is not suitable for the site, and the performance of the pump needs to be reduced, a method of changing the rotation speed or using a special liquid containing high viscosity or solids is used. Especially, in order to prevent disruptions in the operation of LNG production bases, a technology is required to satisfy the required performance conditions by processing the existing impeller of the pump within a short time. Therefore, in this study, the rotation difference of the pump was applied to the ANSYS CFX program by applying the modified 3D modeling shape. In addition, the results obtained from the flow analysis and the curve fitting toolbox of the MATLAB program were analyzed numerically to verify the outer diameter correction theory.