• Elastomers and Composites
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• v.47 no.2
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• pp.121-128
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• 2012

Waste EPDM(W-EPDM) collected from the automotive weather strip and the gasket of a laundry machine has not been effectively recycled. Using this W-EPDM powder and other ingredients, i.e., binder(polyolefin resin, polyolefin elastomer, etc.), filler and additives, various economic rubber composites were made by extrusion. In advance of main experiments, the effects of ultrasonic treatment of W-EPDM on the property of rubber composites, comparison in the property of the composites of W-EPDM with those of virgin and devulcanized EPDM, and waste tire rubber were investigated. Also, the properties of the rubber composites extruded with a 12-screw extruder were compared with those extruded with twin-screw extruder. Various W-EPDM composites for synthetic turf filler and car mat were extruded and injection molded, and 3 main properties of tensile strength, elongation and hardness were investigated to develop economical and proper recipes of the rubber composites.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.7
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• pp.217-226
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• 2003

Twin screw extruders are the heart of the polymer processing industry. They are used at some stage in nearly all polymer processing operations. This paper is concerned with the basic elements of the extruder design. The proper design of the geometry of the extruder screw is of crucial importance to the proper functioning of the extruder. If the material transport instabilities occur as a result of improper screw geometry, even the most sophisticated computerized control system cannot solve the problem. For this purpose, a characteristic design on the screw flights shape of the closely intermeshing co-rotating twin screw extruder. This paper presents design parameters of double flighted screw and triple flighted screw elements, and characteristics of various screw channel area versus screw diameter ratio, K value, in the barrel of screw extruder.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.8
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• pp.185-193
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• 2003

The modular self-wiping co-rotating twin screw extruder (SWCOR) has become the most important of twin screw machines. Screw design is one of the most important factors in determining performance of screw extruder. The screw flight and screw channel geometry of SWCOR is determined by the screw diameter, centerline distance, helix angle, and flights number. The maximum allowable throughput rate on a twin screw extruder is determined by a combination of free volume and available specific torque. In this paper we designed geometrical parameters of extruder screw and presented optimal specific torque value in K=1.55, and then developed screw design program for the screw cutting by the use of JAVA API in the twin screw extruder.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.292-297
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• 2001

Twin screw extruders are the heart of the polymer processing industry. They are used at some stage in nearly all polymer processing operations. This paper is concerned with the basic elements of the extruder design. The proper design of the geometry of the extruder screw is of crucial importance to the proper functioning of the extruder. If the material transport instabilities occur as a result of improper screw geometry, even the most sophisticated computerized control system cannot solve the problem. For this purpose, a characteristic design on flights shape of the extruder screw. This paper presents cross section designs of a closely intermeshing twin screw extruder with double-flighted screw elements, and channel depth characteristics for a double flighted corotating self-wiping twin screw extruder.

• Journal of Biosystems Engineering
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• v.28 no.2
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• pp.143-150
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• 2003

전분 완충재의 물리적, 기계적 특성을 개선하기 위한 노력들이 많이 이루어지고 있지만 기존의 플라스틱 완충재와 비교하면 더 많은 노력이 요구되어진다. 그래서 본 연구에서는 전분 완충재의 물리적 기계적 특성에 대한 유연제(plasticizers)와 첨가제(additives)의 영향을 규명하였다. 전분과 합성수지 그리고 여러 유연제 또는 첨가제를 혼합한 뒤 Brabender사의 일축 압출기를 이용하여 여러 축속도(60~120 rpm)에서 압출 가공한 후 물리적, 기계적 특성을 조사하였다. 전분 완충재의 밀도(bulk density)와 압축성(bulk compressibility)은 혼합물에서 물의 비율이 증가함에 따라 증가하였지만, 복원성(bulk resiliency)은 조금 감소하였다. 측정되어진 전분 완충재의 특성은 변형전분(hydroxypropylated starch)의 사용으로 향상되었다. 또한, glycerol, glycerol monostearate 그리고 alkylglucosides의 첨가도 전분 완충재의 밀도와 압축성을 증가시켰다. 염화철(II) 0.5%을 포함한 전분 완충재는 첨가제를 포함하지 않은 전분 완충재에 비하여 밀도 42%와 압축성 58%가 각각 감소한 반면, 복원성은 13%포인트 증가하였다. 변형전분과 염화철(II)이 첨가된 전분 완충재는 기존의 플라스틱 완충재에 비하여 밀도와 압축성은 떨어지지만, 대체 사용되어질 수 있는 것으로 판단되었다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.824-828
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• 2002

Twin screw extruders are the heart of the polymer processing industry. The single most important mechanical element of a screw extruder is the screw. The proper design of the geometry of the excluder screw is of crucial importance to the proper functioning of the extruder. If material transport instabilities occur as a result of improper screw geometry, even the most sophisticated computerized control system cannot solve the problem. For this purpose, Tool shape design for the screw flights cutting in twin screw extruder.

• The Korean Journal of Rheology
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• v.8 no.2
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• pp.119-128
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• 1996

폴리프로필렌(PP)/폴리카보네이트(PC) 블렌드의 유변학적 고찰을 통해 블렌드의 수 축현상과 분상상의 변형의 연관성을 연구했다. 블렌드의 수축현상은 압축과정에서 변형됐던 분산상이 고온에서 다시 원래의 무변형 상태로 복귀하면서 나타나는 탄성변형의 풀림으로 추정되고 압출팽윤의 데이터와도 부합된다. 압출온도를 최대한 낮게 해서(25$0^{\circ}C$) 제조한 블 렌드의 경우가 최대한 높게 한 경우 (29$0^{\circ}C$)보다 수축이더 큰 사실을 설명하기 위하여 순수 PC와 PP의 전단점도비와 신장점도비를 측정 비교한 결과 두 값이 공히 높은 온도의 경우 가 오히려 작게 되어 점성에 의한 분산상의 전단변형이나 신장변형이 수축의 원인이 아니라 는 것을 알아다. 한편 법선응력과 전단응력의 데이터로부터 얻은 물질풀림시간의 비는 낮은 온도의 경우가 작아서 수축현상이 분산상의 탄성에 의한 변형이라는 것을 확인했다.

• Journal of Biosystems Engineering
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• v.19 no.1
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• pp.50-61
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• 1994

This research was conducted to determine a preliminary design parameters for the development of twin screw extruder using Booy's screw design method, and to analyze a extrusion process using Janssen's mathematical flow model. In processing process, the experimental mass flow rates of com flour and wheat flour were almost the same as theoretical values corrected by correction factors of 0.95 and 0.6 respectively. It was appeared that the mathematical model would be suitable to predict the conveying capacity.

• Korean Journal of Food Science and Technology
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• v.22 no.4
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• pp.456-460
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• 1990

The processing conditions for the production of meat snack were investigated by using a Bonnot Single-screw extruder Pork and thicken meat were mixed with corn flour in various ratios, respectively, and extruded at different screw speeds(120-260 rpm). As the meat content was increased, the expansion ratio, water absortion index, lightness and yellowness of the extrudate were decreased. The expansion ratio tended to increase with an increase in screw speed, but the opposite relationship was observed with the maximum meat content(meat corn flour=2:1). The maximum water absorption ratio was obtained at the screw speed of 190rpm when the meat content was relatively low, but it moved to 120 rpm as the meat content was increased. The bulk density of the extrudate was significantly increased as the meat content exceeded 50% and no significant differences in bulk density was found at the highter meat content. The redness increased as the moisture content was increased. The maximum breaking strength was attained at the meat-corn flour ratio 1 : 1, and the breaking strength tended to decreased as the screw speed increased.

• Journal of Biosystems Engineering
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• v.19 no.1
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• pp.42-49
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• 1994

Texturization of plant protein means the physical or chemical recomposition method of plant protein damaged during the extracting process of soybean oil. As a stable protein supplement, substituted for meat, needs of texturized products have been increased. Twin screw extruder is a very effective tool for texturization process as a physical method. This research, using defatted soy flour as raw material and twin screw extruder manufactured in domestic, showed that plant protein was texturized successfully on the operating conditions of barrel temperature of $120{\sim}140^{\circ}C$, material feed rate of 30~36kg/hr and water content of 20~25%. It also showed that the shape of die affected the texturization continuity.