• Title/Summary/Keyword: 1Cr-1Mo-0.25V Steel

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Evaluation of Material Degradation of 1Cr-1Mo-0.25V Turbine Casing Steel Aged Artificially by Isothermal Heat Treatment (등온열처리법에 의해 모의 열화된 1Cr-1Mo-0.25V 터빈케이싱 강의 재질열화 평가)

  • Ma, Young-Wha;Kim, Do-Hyung;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.25 no.1
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    • pp.22-26
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    • 2010
  • Material degradation should be considered to assess integrity and residual life of high temperature equipments. However, the property data reflecting degradation are not sufficient for practical use. In this study, mechanical properties of 1Cr-1Mo-0.25V casting steel generally used for turbine casing were measured and variation of microstructure was observed. Degradation was simulated by isothermal heat treatment.

Evaluation Technology of Degradation of Metallic Alloy using Electrical Resistivity (전기비저항을 이용한 금속합금 열화도 평가기술)

  • Nahm, Seung-Hoon;Yu, Kwang-Min;Ryu, Jae-Cheon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.5
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    • pp.532-541
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    • 2001
  • Developments of nondestructive evaluation techniques for reduction of strength or toughness by aging of material have been carried out, and the method using electrical resistivity is one of them. In this study, to examine the application of electrical resistivity to the evaluation of degradation of metallic alloy, ten different non-magnetic materials were selected as test materials. Electrical resistivities measured by DC two-point probe method and those measured by non-contact type eddy current method were compared with each other. In addition, to examine the application possibility of four-point probe technology in field, the electrical resistivities for 1Cr-lMo-0.25V steel measured by DC two-point probe method and four-point probe method were compared with each other Differences between two measured values for the 1Cr-1Mo-0.25V steel were 0.6%. Therefore, the four-point probe method can be applied to the estimation of the degradation of metallic alloy. ect.

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Nondestructive Evaluation of Residual Life of 1Cr-1Mo-0.25V Steel from Reversible Magnetic Permeability

  • K.S. Ryu;S.H. Nahm;Kim, Y.I.;K.M. Yu;Kim, Y.B.;Cho, Y.;D. Son
    • Journal of Magnetics
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    • v.6 no.1
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    • pp.27-30
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    • 2001
  • We present a new procedure to evaluate the residual life of 1Cr-1Mo-0.25V steel from reversible magnetic permeability. The method is based on the existence of first harmonics in the differential magnetization around the coercive force. The apparatus is based on the detection of the voltage induced in a coil using a lock-in amplifier tuned to the frequency of the exciting coil. Results obtained for the first harmonics and Vickers hardness on aged samples show that the peak interval of reversible permeability and Vickers hardness decrease as aging time increases. The correlation between Vickers hardness and the peak interval of the reversible permeability may be used to evaluate the residual life of 1Cr-lMo-0.25V steel, nondestructively.

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Fatigue Strength Characteristics of 1Cr-1Mo-0.25V Steel by Improved TiN Coated Processes (TiN코팅 공정 개선에 의한 1Cr-1Mo-0.25V 강재의 피로강도 특성)

  • 서창민;김경렬
    • Journal of Ocean Engineering and Technology
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    • v.11 no.4
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    • pp.49-60
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    • 1997
  • This paper deals with the effect of coating layer on the fatigue strength of TiN coated 1Cr-1Mo-0.25V steel prepared by using the arc ion plating (AIP) process, in which it was characterized by the presence of extractor grid (ion filter). The rotary bending fatigue tests were carried out under room air conditions, and the fatigue crack initiation and growth bwhavior were observed by using plastic replica method. As experimental results, it was found that the obvious improvement of fatigue life at lower stress region was confirmed in TiN coated specimen processed with ion filter. It was also exlained that the increase of fatigue life in the case of an improved AIP process with ion filter was attributed to the retardation of crack initiation of the substrate surface due to hard coating layer, more densly formed with the reduced size and density of droplets.

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A Program Development of Life Prediction Simulation for Multi-Surface Cracks on the Finite Plate (무한 평면체에 존재하는 복수 표면균열의 성장에 대한 수명예측용 시뮬레이션 개발에 관한 연구)

  • 황남성;서창민;남승훈
    • Journal of Ocean Engineering and Technology
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    • v.11 no.4
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    • pp.61-75
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    • 1997
  • The social demand urges us to use some equipments and structures in high temperature environment. By this occasion, the necessity of studying the fatigue crack growth is an important aspect of new materials. However, the present situation is rarely to accumulate the fatigue data. Especially, 1Cr-1Mo-0.25V steel and 304 stainless steel have been increased to be used under the severe condition of high temperature. And so, the fatigue estimation of those materials is important and appropriate. Fatigue tests have been carried out to examine the crack initiation, growth behaviour for the small fatigue crack of 1Cr-1Mo-0.25V steel and 304 stainless steel at room temperature and 538^{\circ}C$. The remote measurement system which has many merits of checking and saving the image for detailed examination was applied to closely detect the crack length. Generally, the fatigue crack initiated in the form of multiple cracks and grew each other. And then it coalesced to become a major crack. The major crack governed the rest of the fatigue life. In the growing process, each peripheral cracks interact and grow for a certain period. After then, it coalesced and fractured. On the basis of the above experimental data for the small crack, a simulation program was developed to predict the residual life time and to estimate the integrity of machine elements and structures. At the same time, the simulation was extended to 1Cr-1Mo-0.25V steel. The simulation results have shown a good agreement to those of the experimental ones for both materials of 1Cr-1Mo-0.25V steel and 304 stainless steel with small cracks. The NASCRAC has applied to compare the fatigue life with the experimental results. And so, it can be said that the simulation program is valuable tools to the industrial fields.

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A Study on the Fracture Stress in Miniaturized Charpy Impact Specimens (소형 샤르피 충격시험편에서의 파괴응력에 관한 연구)

  • Nahm, Seung-Hoon;Kim, Am-Kee;Lee, Dae-Yeol;Kim, Si-Cheon
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.132-137
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    • 2001
  • Miniaturized specimen technology is useful to characterize the mechanical behavior using a minimum volume of material, because it is almost impossible to sample the conventional specimen for the fracture toughness test without damage to equipment. Test material was 1Cr-1Mo-0.25V steel which was widely used for turbine rotor material. Two kinds of miniaturized impact specimens were prepared, i.e., miniaturized specimen with side groove and without side groove. The correlation between ductile brittle transition temperature(DBTT) of full size impact specimen and that of miniaturized impact specimen was made. The characteristics of miniaturized impact specimens technique as well as fracture stress were discussed. Finally, we concluded that the characteristics of fracture stress change on aging time were similar to that of DBTT.

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Rotated Bending Fatigue Strength in Aged 1Cr-1Mo-0.25V Steel at Elevated Temperature (시효열화시킨 1Cr-1Mo-0.25V 강의 고온화의 회전굽힘 피로강도에 관한 연구)

  • Suh, Chang-Min;Huh, Jeong-Hoon;Namh, Seung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.9
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    • pp.2819-2832
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    • 1996
  • The estimation of the remaining life for the aged components in power plant as well as chemical and petroleum plants has been recently concerned. The raw materials used in this study are the 1Cr-1Mo-0.25V steel which intensified P and S compositions along with the nominal compositions of ASTM A 470 standard. Five kinds of specimens with the different degradation levels were prepared by isothermal aging heat treatment at 630.deg.C. The mechanical properties and rotated bending fatigue strength of virgin and aged 1Cr-1Mo-0.25V steel have been investigated through the hardness, tensile, fatigue test, SEM fractograph and EDS analysis at 538.deg.C and room temperature, respectively. Thus the data of aged specimens were compared with those of virgin specimen to evaluate the aging effects. The main results obtained in this study are as follows ; The decrease of the yield and tensile strength due to degradation was distinguished until 50, 000hrs simulated service time. And it was confirmed that the considerable amount of P, Mn, Cr and S was precipitated at the grain boundary of aged material through the SEM and EDS analysis. The rotated bendingd fatigue strength at 538.deg.C of virgin, 25, 000, 50, 000, 75, 000 and 100, 000 hrs aged material was decreased 44.6 %, 49.6 %, 51.5 %, 52.4% and 53.8% than that of virgin material at 10$_{7}$cycles of room temperature, respectively. The major cracks of virgin and aged materials mainly initiated at the inclusions including Si, P and Mn compositions which were located at the outer periphery of the specimen.n.

Evaluation of 1Cr-1Mo-0.25V Steel Degradation Using Magnetic Barkhausen Noise (Barkhausen noise를 이용한 1Cr-1Mo-0.25V강의 열화도 평가)

  • Lee, Jong-Min;Ahn, Bong-Young;Nahm, Seung-Hoon;Lee, Seung-Seok;Lee, Ouk-Sub;Nam, Young-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1262-1269
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    • 2002
  • It is inevitable to evaluate the life of turbine rotor because the operating periods of power plants need to be extended. For the test, seven kinds of specimens with different degradation levels were prepared by the isothermal heat treatment at $630^{\circ}C$. Magnetic methods utilizing Barkhausen noise coercive force($BN_c$) were applied to detect the degradation caused by thermal aging. Magnetic property of material is related with domain dynamics and that is affected by the microstructure of material. Therefore $BN_c$ is very sensitive to the microstructure change of the material. With the increase of degradation, $BN_c$ was decreased and this phenomenon is considered due to precipitations and grain size. The result was compared with Vickers hardness($H_v$) and coercive force($H_c$) to detect the relative variation, and was related with $H_v$ and YS to estimate the change of the mechanical properties with the degradation.

Nondestructive Evaluation of Residual Life of 1Cr-1Mo-0.25V Steel by Reversible Magnetic Permeability

  • K. S. Ryu;S. H. Nahm;Kim, Y. I.;K. M. Yu;Kim, Y. B.;Y. Cho;D. Son
    • Proceedings of the Korean Magnestics Society Conference
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    • 2000.09a
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    • pp.522-529
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    • 2000
  • We present a new procedure to evaluate the residual life of 1Cr-1Mo-0.25V steel by reversible magnetic permeability. The method is based on the existence of the first harmonics in the differential magnetization around the coercive force. The apparatus is based on the detection of the voltage induced in a coil using a lock-in amplifier tuned to a frequency of the exciting one. Results obtained for the first harmonics and Vickers hardness on the aged samples show that the peak interval of reversible permeability and Vickers hardness decrease as ageing time increases. The correlation between Vickers hardness and the peak interval of the reversible permeability could well be used to evaluate the residual life of 1Cr-1Mo-0.25V steel, nondestructively.

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