• Title/Summary/Keyword: 흐름 생산 공정

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A Development of Offshore plant Piping Process Monitoring System Based on 3D CAD Model (3D CAD 모델 기반 해양플랜트 배관 공정 모니터링 시스템 개발)

  • Kim, Hyun-Cheol;Lee, Gyu-Hong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.58-65
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    • 2020
  • 3D Models of offshore plant piping materials designed by 3D CAD systems are provided to the production processes in the form of 2D piping drawings and 2D piping installation drawings. In addition to the standard engineering information, the purchasing, procurement, manufacturing, installation, and inspection of raw materials are managed systematically in an integrated process control system. The existing integrated process management system can help reduce the processing time by managing the flow and progress of resources systematically, but it does not include 3D design model information. Hence, it is difficult to understand complicated pipe structures before installing the pipe. In addition, when design changes or immediate design modifications are required, it is difficult to find related data or exchange information quickly with each other. To solve this problem, an offshore plant-piping process-monitoring system was developed based on a 3D model. The 3D model-based piping monitoring system is based on Visual Studio 2017 C# and UNITY3D so that the piping-process work information can be linked to the 3D CAD model in real time. In addition, the 3D model could check the progress of the pipe installation process, such as block, size, and material, and the progress of functional inspection items, such as cleaning, hydraulic inspection, and pneumatic inspection.

Intelligent Production Management System with the Enhanced PathTree (개선된 패스트리를 이용한 지능형 생산관리 시스템)

  • Kwon, Kyung-Lag;Ryu, Jae-Hwan;Sohn, Jong-Soo;Chung, In-Jeong
    • The KIPS Transactions:PartD
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    • v.16D no.4
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    • pp.621-630
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    • 2009
  • In recent years, there have been many attempts to connect the latest RFID (Radio Frequency Identification) technology with EIS (Enterprise Information System) and utilize them. However, in most cases the focus is only on the simultaneous multiple reading capability of the RFID technology neglecting the management of massive data created from the reader. As a result, it is difficult to obtain time-related information such as flow prediction and analysis in process control. In this paper, we suggest a new method called 'procedure tree', an enhanced and complementary version of PathTree which is one of RFID data mining techniques, to manage massive RFID data sets effectively and to perform a real-time process control efficiently. We will evaluate efficiency of the proposed system after applying real-time process management system connected with the RFID-based EIS. Through the suggested method, we are able to perform such tasks as prediction or tracking of process flow for real-time process control and inventory management efficiently which the existing RFID-based production system could not have done.

기획연재 - '친환경인쇄' 피할 수 없는 이슈 - 흐름읽고 적극 대처해야 -

  • 대한인쇄문화협회
    • 프린팅코리아
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    • v.9 no.2
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    • pp.68-77
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    • 2010
  • 201X년, 환경인증을 획득하지 못하고 친환경 인쇄공정 관리기술도 보유하지 못한 인쇄업체 A사는 더 이상 주문을 받지 못하고 있다. 더욱이 오랜 고객사이던 C사로부터 친환경 인쇄공정 기술을 보유하지 못했기 때문에 더 이상 인쇄물을 발주할 수 없다는 "통보"를 받았다. 또한 탄소배출권을 확보하지 못했기 때문에 이를 구매하기 위한 비용이 증가해 생산비용의 증가로 가격경쟁력이 악화되어 어려움이 가중되고 있다. 이에 비해 서울 근교의 다른 인쇄사인 B사는 계속되는 인쇄물 발주에 응하느라 바쁘다. 귀찮기는 했어도 친환경인쇄 공정기술을 획득한데 이어 환경인증도 일찌감치 받아 놓았기 때문이다. 또한 다른 업체들에 앞서 한발 빠르게 탄소배출권을 충분히 확보해 가격경쟁력에서도 앞서고 있다.

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Construction Lean Process Development and Application for Field Productivity Improvement (건설 현장 생산성 향상을 위한 Lean 프로세스 개발과 적용에 대한 연구)

  • Kim, Yong-pyo;Jeong, Yong-ho;Lee, Min-jae
    • Korean Journal of Construction Engineering and Management
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    • v.21 no.2
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    • pp.88-97
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    • 2020
  • Practical and efficient application of lean construction, which has been proposed as an alternative to the limitations of traditional construction management methods, was developed to facilitate application on site and improve productivity through the fusion of traditional construction management methods. The concepts of Lean Time and Lean Cycle Time, which are the principles of lean construction, were introduced to eliminate waste and smooth flow production and pursuit of perfection, and the goal of establishing and improving the criteria for measurement and improvement was established and the information collection template was configured and applied to ensure reliability of measurement and analysis. Based on this, the project feasibility, reliability, and continuous improvement process were applied to the Field case to verify its effectiveness.

Projection of Activity Duration Utilizing Historical Cost Data (자원투입 비용을 고려한 공정관리 작업기간 산정)

  • Moon, Sung-Woo;Kang, Sang-Rae
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2006.11a
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    • pp.444-447
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    • 2006
  • Construction managers need to pay a close attention to the resource utilization in order to deliver the construction project successfully. Construction scheduling is crucial for resource control in that it provides information when and how much to bring down work force to sites. In scheduling, activity duration is projected based on the productivity of historical data or the intuition of scheduler. This paper studies the opportunity of applying cost-based productivity for estimating activity duration. For cost-based productivity, the cost of resource is used as an input and the work quantities as an output. Out of historical data, regression model has been developed to understand the validity of applying cost-based productivity in projecting activity duration. The result of study will work as a prerequisite for implementing the environment of database-based construction scheduling.

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Facilities Layout Problem in Dynamic Production Line (동적인 생산공정의 설비배치 문제)

  • 배영주
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.13 no.22
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    • pp.121-127
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    • 1990
  • 작업능률향상을 위한 설비배치의 문제는 총자재 운반비용을 최소화하고 실비간의 자재흐름을 최소화하는 문제와 배치들간의 근접도를 최대화시키는 정적인 문제로 다루어져 왔다. 본 논문에서는 이 같은 문제가 계획기간을 확장하는 문제나, 그 이전에 빈번한 문제 (system nervousness)를 D.P.를 이용한 동적인 특성으로 해결하는 것을 제시하고자 한다.

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Optimal Design of Batch-Storage Network Including Uncertainty and Waste Treatment Processes (불확실한 공정과 불량품 처리체계를 포함하는 공정-저장조 망 최적설계)

  • Yi, Gyeongbeom;Lee, Euy-Soo
    • Korean Chemical Engineering Research
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    • v.46 no.3
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    • pp.585-597
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    • 2008
  • The aim of this study was to find an analytic solution to the problem of determining the optimal capacity (lot-size) of a batch-storage network to meet demand for a finished product in a system undergoing random failures of operating time and/or batch material. The superstructure of the plant considered here consists of a network of serially and/or parallel interlinked batch processes and storage units. The production processes transform a set of feedstock materials into another set of products with constant conversion factors. The final product demand flow is susceptible to short-term random variations in the cycle time and batch size as well as long-term variations in the average trend. Some of the production processes have random variations in product quantity. The spoiled materials are treated through regeneration or waste disposal processes. All other processes have random variations only in the cycle time. The objective function of the optimization is minimizing the total cost, which is composed of setup and inventory holding costs as well as the capital costs of constructing processes and storage units. A novel production and inventory analysis, the PSW (Periodic Square Wave) model, provides a judicious graphical method to find the upper and lower bounds of random flows. The advantage of this model is that it provides a set of simple analytic solutions while also maintaining a realistic description of the random material flows between processes and storage units; as a consequence of these analytic solutions, the computation burden is significantly reduced.

Production Flow Analysis Simulation Integration for Collaborative Process Planning (협업 공정계획을 위한 생산흐름 분석 시뮬레이션 통합)

  • Lee Ju-Yeon;Noh Sang-Do
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.987-992
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    • 2005
  • Manufacturing companies should perform process planning and its evaluation concurrently with new product developments so that they can be highly competitive in the modern market. Process planners should make decisions in the manner of concurrent and collaborative engineering in order to reduce the manufacturing preparation time and cost when developing new products. Automated generation of analysis models from the integrated database, which contains process and material information, reduces time to prepare analyses and makes the models reliable. In this research, we developed a web-based system for concurrent and collaborative system for production flow analysis, using web, database, and simulation technology. An integrated database is designed to automatically generate analysis models from process and material plans without reworking the data. This system enables process planners to evaluate their decision fast and share their opinions with others easily. With this system, it is possible to save time and cost for assembly process and material planning, and reliability of process plans can be improved

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Study on flow behavior of polymer solutions in microchannels (미세구조 내에서의 사출성형 흐름에 관한 연구)

  • Kim Dong-Hak;Xu Guojun;Koelling Kurt W.;Lee L.James
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.3
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    • pp.471-475
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    • 2006
  • Filling the microchannels is very important in designing micro-injection molding, microdevices, etc. In this paper, flow dynamics was studied in injection molding with microchannels. A transparent PMMA mold was designed and the flow dynamics was observed. The experiment was performed using poly (ethylene oxide) (PEO) and polyacrylamide (PA) aqueous solutions. The transignt dynamic flow and flow competition between the base plate and the microchannels were observed. The flow observation was used to explain previous filling length results in microchannels during micro-injection molding.

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Integrate Processing Scheme of Flow Control Language (흐름 제어 언어의 통합 처리)

  • Kim, Tae-Wan;Chang, Chun-Hyon
    • The KIPS Transactions:PartD
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    • v.11D no.2
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    • pp.415-422
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    • 2004
  • Automation systems improve the productivity of works which relate to product design, facilities management, fault processing and quality evaluation. In these systems, the description language for monitoring and control process is called new control language. These are five flow control languages : IL, ST, FBD, SFC and LD. IL and ST are based on left form. FBD, SFC and LD are based on graphic form. Generally, a software which monitors and controls a system is allowed to use just one flow control language. It is impossible to use more than two languages for simulation in the same system environment. In this paper, we analyzed the characteristics of flow control languages and the process of programming in the legacy system. In addition, for the Integrated processing of languages, we propose Extended ST based on the high-level ST language. Based on this research, we implement a graphical language editor and EST-IL convertor. The graphical language editor makes sequence rules, and converts graphical language into EST. EST-IL convertor has a function to convert EST into IL which is similar to assembly language. As the result of this paper, we present a scheme which integrates all the flow control language processing based on IL.