• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.20-25
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• 1994

절삭공정의 자동화의 무인화를 달성하기 위해서는 경험을 가진 작업자의 역활이 컴퓨터에 의한 자동적인 감시 및 제어시스템으로 대체되어야 한다. 특히 공작기계에서 발생할 수 있는 자체의 고장이나 절삭과정중에 발생하는 이상상태를 실시간으로 검출하여 원인을 자동적으로 진달 할 수 있어야 한다. 절삭가공 공작기계의 이상상태 감시 및 진단의 현황을 살펴보면 주로 공구상태의 감시와 채터 감시가 연구의 대상 이 되고 있다. 공구상태의 감시는 공구의 마모와 파단을 검출하고 있다. 이 중에서 공구의 파단은 발생 즉시 실시간으로 감시되어야 한다. 밀링작업에서는 1회전 이내의 공구회전에 파단을 검출하고 기계를 정지시켜야 한다. 최근의 절삭가공에서는 절삭공구로 강력절삭을 위해 고경도 재료를 사용함에 따라 공구의 파단이 빈번하게 발생하고 있다. 정면밀링과 같은 단속절상에서는 절삭날이 큰 충격을 받으므로 더욱 파단에 대한 감시가 필요하다.

• 대한기계학회논문집
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• 제16권4호
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• pp.696-706
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• 1992

본 연구에서는 공구선정 작업의 자동화를 목표로 하였다.공구선정을 완전 자동으로 행하기 위해 해결해야 할 문제는, 현재 공구대(turret)에 장착되어 있는 공 구중에서 어떤 공구를 얼마칸큼 직선, 회전 이동시키면 판재 경계와 정확하게 일치하 는가 하는 문제와, 복잡한 형상의 펀칭을 위해선 효과적인 공구조합은 어떻게 해야하 나 하는 문제로 귀결되므로 이 두가지 문제의 해결방안을 기술한다.

• 한국기계가공학회지
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• 제19권8호
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• pp.43-49
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• 2020

The growth of the AR/VR market due to the advent of the 4th Industrial Revolution begins with the development of the display industry. The development of OLED and flexible displays is further accelerated by the development of R2R technology. Micro-processing technology using a fast tool servo (FTS), the core technology in R2R processes, is making technological progress in increasingly diverse ways. This paper proposes a method to develop an FTS for horizontal driving and presents this method through experiments and analyses. To develop a swing-type FTS based on a seesaw motion, a rotational moment hinge structure was designed for each type, and research was conducted to determine an effective design method. A cantilever-based swing-type FTS was developed in two variations: one with single-side hinges and another with dual-side hinges. The parameters in the design of the swing-type FTS are rotational moment, natural frequency, and material selection. In conclusion, an FTS with a single-side hinge demonstrates the high performance required for micro processing.

• 한국기계가공학회지
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• 제13권1호
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• pp.39-44
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• 2014

Techniques of tool posts are developing such that variable machining is possible using only one machine for the complication of a product's shape and to reduce the machining time. In order to develop a mill turret with a variable machining function with the mounting of mill turret units on a B-axis tilting table, we determine the static/dynamic stability of the structure of the mill turret. To this end, a static structural analysis and a modal analysis were conducted. From the results of the static structural analysis, the maximum stress was found to be less than the allowable stress. By the comparing the results of the modal analysis of the excitation frequencies of the mill turret, there were no resonance regions found. Therefore, the mill turret with the B-axis tilting facility is shown to have good structural integrity.

• 한국기계가공학회지
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• 제13권5호
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• pp.57-63
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• 2014

At present, a high-speed swivel tool head of a small size is required to improve the productivity of CNC automatic lathes. Hence, there is growing interest in shorter machining times with higher cutting speeds. However, an increase in the rotation speed of a swivel tool head also has adverse effects, such as vibration and noise caused by the swivel tool head system. In this work, the fatigue life and contact pressure of a swivel tool head bearing system driven by gears were calculated. Based on the calculated results, a prototype swivel tool head was manufactured and its static and dynamic characteristics, i.e., the vibration, noise and precision, were measured using a reliability testing device which allows the application of cutting force to the end of the swivel tool head.

• 한국기계가공학회지
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• 제13권5호
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• pp.107-115
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• 2014

Highly functional mill turrets have been developed and continuously improved to shorten the manufacturing time and enable multiple uses. Among these, a mill turret with B-axis rotary table was developed. The B-axis rotary table should be evaluated for structural integrity. Moreover, its worm and worm gear for transmitting power should be able to endure fatigue damage. Therefore, this article presents a structural analysis of this type of B-axis rotary table and confirms its static stability by comparing the stress results to the allowable stress levels. Next, the dynamic stability of the rotary table was investigated via a mode analysis and a harmonic analysis in a range determined by the results of a modal analysis. Finally, a worm gear set, the main part that drives the rotary table, is analyzed for fatigue and to estimate its lifetime. The results of the fatigue analysis allowed a prediction of the life of the worm gear set. The analytical results show that the B-axis rotary table has good structural integrity.