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코로나 방전을 이용한 하이브리드 사이클론 집진 장치 특성 연구

  • Choe, Seong-Chang
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.08a
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    • pp.259-260
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    • 2012
  • 산업화가 발달됨에 따라 대기 오염 물질은 점차 증가하고 있는 추세에 있고 특히 기름 및 석탄 연소 보일러, 자동차, 제철, 시멘트 플렌트, 소각로 등은 미세 분진을 발생시키는 주원인이 되어 왔다. 최근 대기환경법은 오염 분진의 중량 규제로부터 $10{\mu}m$ 미만의 PM10에서 $2.5{\mu}m$ 미만의 PM2.5의 미세 분진에 대한 규제로 점차 심화되고 있으나, 이러한 미세분진은 고전적인 제거 방법으로는 매우 어려우며 고가의 HEPA 필터를 사용하여야 한다. 한편 코로나 방전을 이용하는 전기 집진은 미세 먼지 제거에 매우 효율적이어서 $1{\mu}m$ 미만의 미세 분지도 99%까지 제거가 가능하다는 장점이 있지만 입자크기가 클 경우에는 효율이 떨어지는 단점이 있다. 한편 사이클론 집진기는 매우 오래전부터 개발되어 사용되어 왔는데 가격이 저렴하고 운영비가 적게 들며 $10{\mu}m$ 이상의 먼지는 99% 이상 제거가 가능하여 산업현장에서 오랜 기간 사용되어 왔지만 입자크기가 $10{\mu}m$ 미만으로 가면 집진율이 급격히 떨어지는 단점을 가지고 있다. 본 연구에서는 기존의 사이클론 집진기의 구조를 기본으로하여 사이클론 집진기 내부에 플라즈마 방전을 설치하여 원심력에 의한 집진과 코로나 방전에 의한 전기 집진을 동시에 수행할 수 있도록 하이브리드 사이클론 집진기를 제작하였다. 제작된 사이클론 집진기는 직경 30 cm 높이 120 cm의 사이클론 구조를 가지고 있으며 1 hp의 터보송풍기를 장착하여 $20m^3$/min 이상의 유량을 처리할 수 있도록 설계 제작되었다. 제작된 하이브리드 사이클론 집진기의 성능을 평가하기 위하여 $10m^3$의 체적을 가지는 테스트 챔버 내부에 사이클론 집진기를 설치하고 향을 태워 미세 먼지를 발생시킨 후 다양한 조건에서 집진 성능을 측정하여 보았다. 미세 먼지의 경우 사이클론을 작동시키지 않아도 테스트 챔버 벽면에 흡착되어 초기에는 급격히 감소하는 경향을 보여주나 일정 시간이 경과한 후에는 매우 느리게 감소하는 현상이 관찰 되었다. 코로나 방전을 하지 않고 오존 파괴기에 활성탄만 충진한 상태에서 사이크론을 작동시킬 경우 지속적으로 천천히 감소하는 경향을 보여주었으며, 코로나 플라즈마를 방전시킨 경우 미세 먼지는 HEPA filter를 장착한 것보다도 조금 빠르게 미세먼지를 제거하였다. 챔버 내부의 미세먼지가 초기 값의 1/10에 도달하는 시간은 코로나 방전 전류가 증가할수록 짧아지는 경향을 보여주었으며 최적 조건에서 100초 이내에 90% 이상 제거가 가능하였다. 하이브리드 사이클론 집진기는 집진 뿐 만 아리라 VOC 성분도 분해가 가능하여 유해물질을 제거하는 능력이 있다. 유해 가스 제거 능력을 실험하기 위하여 분진제거 실험에 사용된 챔버 안에 아세톤을 증발시켜 50 ppm이 되도록 한 후 다양한 조건에서 유해물질 제거 실험을 수행하였다. 미세먼지와는 달리 장비를 작동하지 않을 경우 매우 느리게 아세톤 농도가 감소하였다. 이는 미세 먼지와는 달리 흡착이 발생하지 않고, 측정 챔버 자체가 완전한 밀폐가 이루어지지 않아 자연적으로 조금씩 외부로 누출되기 때문으로 판단된다. 코로나 플라즈마만 방전시켰을 경우 초기 농도의 80%가 제거되는데 걸리는 시간은 약 28분 정도로 코로나 플라즈마가 VOC 제거에 효과가 있음은 확인하였으나 제거율이 그리 높지 않음을 알 수 있었다. 한편 오존 파괴를 위해 활성탄으로 충진 된 오존파괴기를 통과시킨 경우는 약 12분 경과 후 80%가 제거됨을 확인할 수 있었으나 그 이후에는 VOC의 감소가 매우 느리게 진행됨을 알 수 있었다. 한편 활성탄 대신 $MnO_2$ 복합촉매로 충진 된 오존파괴기를 통과한 경우 약 3분 정도 경과 후 80%의 아세톤이 제거됨을 관찰할 수 있었으며 코로나 플라즈마를 작동시키면서 $MnO_2$ 복합촉매로 충진 된 오존파괴기를 통과시킨 경우 약 2분 정도 경과 80% 이상의 아세톤이 제거되어 코로나 플라즈마와 복합촉매를 사용할 경우 VOC 성분이 효과적으로 제거됨을 알 수 있었다.

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Study on the Relationship between Aggregation Structure and Flow Rate Depending on Extrusion Temperature at Complex Mold of (Activated Carbon/Polymer Binder) ((활성탄/고분자바인더)복합성형체의 압출온도에 따르는 응집구조 및 유량 상관성에 관한 연구)

  • Lim, Yong Gyun;Kim, Young Jun;Park, Sang Jin;Hong, Sung-Kyu
    • Korean Chemical Engineering Research
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    • v.52 no.2
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    • pp.261-265
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    • 2014
  • As the need for miniaturization in water purification filter increases, the development of filter media for single filtration with multiple function was strongly required. In this study, the molded activated carbon composed of single unit was manufactured by extrusion-sintering process, and then the flow rate, density and porosity were investigated using the molded activated carbon manufactured at various extrusion temperature. We confirmed that it was possible to manufacture the single unit-molded activated carbon when the extrusion temperature was $140{\sim}230^{\circ}C$ more than $133^{\circ}C$ being of polymer binder melting point, and the optimal extrusion temperature for the molded activated carbon with maximum flow rate was $170^{\circ}C$ since the molded activated carbon had low density and high through porosity. Also we confirmed that the flow rate through the molded activated carbon was strongly dependent upon through pore porosity compared to total porosity for the molded activated carbon.

Treatability Study on the Remediation Groundwater Contaminated by TPH Cr6+ : Lab-Scale Experiment (TPH와 6가 크롬으로 오염된 지하수 처리를 위한 실내 실험)

  • Lee, Gyu-Beom;Chang, Yoon-Young
    • Journal of Environmental Impact Assessment
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    • v.28 no.3
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    • pp.332-345
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    • 2019
  • The purpose of the study is to evaluate the treatability of contaminated groundwater with TPH and (or) $Cr^{6+}$. Laboratory scale tests were performed for oil/water separation, dissolved air flotation (DAF), coagulation and precipitation, and filtration with sand and activated carbon respectively. Two times of oil/water separation tests for total 40 minutes of separation or separating time shows 90.2 % of TPH removal rate. In case of DAF test for high TPH sample, the TPH removal rates were not varied significantly by the variation of microbubble size. However, tests for low TPH samples show that TPH removal rate increases as microbubbles are smaller. When coagulant was added to sample for DAF test, TPH removal rate was increased 12.3 %. SS removal rate by DAF was 97.9 % at $16-40{\mu}m$ and it was increased as the size of microbubble is reduced. Tests for coagulation and precipitation were performed to evaluate the removal of $Cr^{6+}$ in groundwater. The increase of $FeSO_4$ dosage increased $Cr^{6+}$ removal rate in the coagulation and precipitation process. As the amount of activated carbon in the filter media increased TPH removal rate in the filtration process. SS removal rate by the filtration was 96.7 % similar to the results of DAF process tests. The filtration process treats TPH and SS. Best design parameters are determined as the size of sand is $425-850{\mu}m$ and the ratio of activated carbon and sand is 50:50.

An Experimental Evaluation of Clay Minerals to Remove Non-point Sources of Contaminants in the Urban Runoff (도시지역 지표우수의 비점오염원 제거를 위한 점토광물의 실험적 평가)

  • Song, Young-Woo;Rhee, Suk-Keun
    • International Journal of Highway Engineering
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    • v.14 no.1
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    • pp.55-61
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    • 2012
  • The ability of clay mineral to remove non-point sources such as SS, COD, T-N. T-P in the urban runoff has been tested to develop the porous filter material. The diameter of 3mm ball type filters were made of clay minerals for the tests. The experiments were carried out to measure the concentration of non-point sources of contaminants with flow rate of effluents. The test results show that clay filter has good response to remove SS, COD comparing to those of activated carbon filter. Also the performance of the clay filter to remove T-N and T-P is almost the same when using the activated carbon filter.

A Study on the Removal Efficiency of Harmful Pollutants in the Cooking Chamber (조리실내의 유해오염물질 제거율에 관한 연구)

  • Kwon, Woo-Taeg;Lee, Woo-Sik
    • Culinary science and hospitality research
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    • v.22 no.8
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    • pp.149-156
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    • 2016
  • The purpose of this study is to reduce the contaminants (total volatile organic compounds (TVOCs), fine particle, odor and total airborne bacteria) during cooking process in cooking chamber, and to decrease the health damage in indoor space that has bad work environment. In order to solve the shortcomings of existing air purifiers and remove all kinds of pollutants effectively, this study focused on the development of indoor air purifiers which are made of bar type. Bio-ceramics filter which combines activated carbon and loess. The air cleaners developed with 4 measuring items including TVOCs, particulate matter, complex odor and total airborne bacteria were measured comparing their pre-service test to their post-service test after a period of time. The measured results showed higher removal efficiency of 91.02% as the concentration of TVOCs was reduced from $2,500{\mu}g/m^3$ to $223{\mu}g/m^3$. Second, the particulate matter removal ratio was 97.51% efficient with average concentration of $26.68{\mu}g/m^3$. Third, the odor showed 95.20% reduction as air dilution ratio averaged out at 144. Last, total airborne bacteria was eliminated by over 94% showing the changeable concentration from $787{\sim}814CFU/m^3$ to $47{\sim}40CFU/m^3$. In addition, the removal rate of harmful pollutants is excellent, and it is expected that the environment of the existing poor cooking room will be greatly improved by using the developed air purifier in combination with the ventilation device and the stove hood.

Removal of tar and particulate from gasification process using pre-coating technology (바이오매스 가스화 공정의 생성가스 중 타르 및 입자 제거를 위한 pre-coating 기술 연구)

  • Kim, Joon-Yub;Choi, Byoung-Kwon;Jo, Young-Min;Kim, Sang-Bum
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.804-815
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    • 2019
  • Due to the depletion and environmental problems of fossil fuel, biomass has arisen as an alternative energy source. Biomass is a renewable and carbon-neutral source. However, it is moister and has lower energy density. Therefore, biomass needs thermal chemical conversion processes like gasification, and it does not only produce a flammable gas, called 'syngas', which consists of CO, H2, and CH4, but also some unwanted byproducts such as tars and some particulates. These contaminants are condensed and foul in pipelines, combustion chamber and turbine, causing a deterioration in efficiency. Thus this work attempted to find a method to remove tars and particles from syngas with a filter which adopts a pre-coating technology for preventing blockage of the filter medium. Hydrated limestone powder and activated carbon(wood char) powder were used as the pre-coat materials. The removal efficiency of the tars was 86 % and 80 % with activated carbon(wood char) coating and hydrated limestone coating, respectively.

Removal Characteristics of H2S in the Biofilter Packed with Activated Carbon/Polyurethane Composite Media (활성탄/폴리우레탄 복합담체를 충전한 바이오필터에서 H2S의 제거특성)

  • Gam, Sang Gyu;Gang, Gyeong Ho;Im, Jin Gwan;Lee, Min Gyu
    • Journal of Environmental Science International
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    • v.13 no.1
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    • pp.47-53
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    • 2004
  • A biofiltration system using activated carbon/polyurethane composite as solid support inoculated with Bacillus sp. was developed for treating a gaseous stream containing high concentrations of H$_2$S. The effects of operating condition such as the influent H$_2$S concentration and the empty bed contact time (EBCT) on the removal efficiency of H$_2$S were investigated. The biofilter showed the stable removal efficiencies of over 99 % under the EBCT range from 15 to 60 sec at the 300 ppmv of H$_2$S inlet concentration. When the inlet concentration of H$_2$S was increased, the removal efficiencies decreased, reaching 95 and 74%, at EBCTs of 10 and 7.5 sec, respectively. The maximum elimination capacity in the biofilter packed with activated carbon/polyurethane composite media was 157 g/m$^3$/hr.

Butane Working Capacity Evaluation of HC Adsorption Filter for Evaporative Gas to Satisfy PZEV Regulation (PZEV 대응 증발가스 흡착필터의 부탄 흡탈착 능력 평가)

  • Kim, Deok-Jung;Lee, Gee-Soo;Kim, Hyun-Chul;Heo, Hyung-Seok;Na, Byung-Chul;Choi, Seung-Bae;Ra, Wan-Yong;Cho, Yong-Seok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.4
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    • pp.133-138
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    • 2009
  • The continued rise in the number of automobiles on the roads is prompting air pollution to emerge as a serious problem due to the harmful exhaust gas emissions throughout the world. Specifically, based on the exhaust gas regulation in North America represented by PZEV, the regulation on evaporative emission, which originates from the intake manifold system when the engine is stopped, is substantially being intensified. And the technology that can meet and satisfy these regulations has been needed. This study aimed to analyze and evaluate the butane working capacity (BWC) of HC adsorption filter according to the shape of it, which was developed to reduce evaporative emission, and the effect of HC adsorption filter on the engine performance. As a results, HC adsorption filter of the plate type, which was improved compared to that of the corrugated type and also became thinner, indicates higher absorption performance compared to the corrugated one. The absorption performance of the honeycomb type, derived from improving the shape of plate type, is 33.5% higher than that of the corrugated type. However, there was no significant difference in engine performance in all shapes.

The study of Rolled Steel Process Wastewater by Superconducting High Gradient Magnetic Separation (초전도 마그네트를 이용한 고구배 자기분리 열연강판 폐수처리에 관한 연구)

  • Kim, Tea-Hyung;Ha, Dong-Woo;Oh, Sang-Soo;Kim, Ho-Sup;Ko, Rock-Kil;Kwon, Jun-Mo;Lee, Nam-Jin;Kim, Young-Hun;Kang, Chae-Hun;Ha, Tae-Wook
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.05a
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    • pp.11-11
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    • 2009
  • 종래의 산업폐수 처리기술로는 중금속 함유 폐수에 수용성의 금속염을 첨가하여 가성소다 혹은 소석회를 이용하여 pH를 조정하고 고분자 응집제를 첨가하여 금속의 수산화물을 생성시켜 이를 부상 혹은 침전시켜 Sludge화하여 제거하는 방법이 주로 사용되고 있다. 그 외 질소, 인, 유기물이 함유된 폐수의 경우에는 Biological Oxidation Techniques, 활성탄 흡착방식이 주로 채택되고 있다.[1-3] 이러한 폐수처리기술은 화학약품 사용량이 과다하고 이는 Sludge 생성량을 증대하고 2차 폐수처리가 필요로 하는 경우가 많고, 처리장이 면적이 넓어야 하고 대용량의 Sludge 제거창치가 필요하여 고비용의 처리공정으로 문제점을 가지고 있다.[2-3] 이에 본 연구에서는 이러한 기존 기술의 문제점을 보완할 수 있고 기존 기술로는 완벽하게 처리하기 곤란한 악성 폐수들에 대한 새로운 고도처리기술로 초전도 마그네트를 이용한 고구배 자기분리기술에 대한 기초연구를 하였다. 본 연구에서 사용한 고구배 자기분리 시스템은 무헬륨 전도냉각방식으로 자기분리를 위해 사용한 필터는 SUS 430 재질의 메쉬 형태로 제작하여 실험하였다. 또한, 자기분리 처리를 위한 전처리 공정으로는 응집제를 첨가하여 자기분리 효율을 높이고자 하였다. 자기분리 처리대상수로는 포항제철에 압연 강판에 사용되는 냉각수를 대상으로 자기분리 처리에 대한 효과를 실험하였다. 또한, 자기분리에 대한 특성을 평가하기 위해 강자성의 $Fe_3O_4$ 미세자성분말을 첨가하여 처리수내의 들어있는 유기물질에 대해 자기분리 자장 및 유속에 대한 처리효율을 미치는 영향을 조사하였다. 자기분리 처리는 1~6 Tesla에서 자기필터는 디스크 형태로 다층으로 연속적으로 적층하였으며, 처리유속은 1~4 l/min으로 하였다. 고농도인 처리폐수를 자가분리 인가 자장에 따라 처리하여 고농도에서는 70%, 저농도에서는 98 %까지 처리되었다. 또한, 자기분리용 필터는 SUS 430 재질의 mesh 망을 사용하였으며 인가자장 및 유속변화에 대한 실험 결과 탁도 및 농도는 필터 크기의 영향은 거의 차이가 없었으며 단지 인가자장 및 유속에 따라서 지수적으로 감소하였다. 자기분리된 용액 내 $Fe_3O_4$ 입도 분석 결과 자기분리 이전에 분포하던 $10\sim20\;{\mu}m$의 입자는 거의 제거되었으며 2 ${\mu}m$ 이하의 입자들은 실험 횟수에 따라 점점 직경이 작은 쪽으로 분포가 좁아졌으며, 마그네타이트의 자화율을 분석한 결과 약 0.8 Tesla에서 포화 되었으며 처리수의 탁도 및 농도가 자장에 따라 감소하는 것으 알 수 있었다.

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Development of Filtering Sets Composed of Lignocellulosic Fiber-based 3-layers Fiberboard and Traditional Korean Paper for the Purification of Indoor and Outdoor Air Pollutants (리그노셀룰로오스 섬유-기반 3층 섬유판과 한지로 구성된 실내외 대기 오염물질 정화용 필터세트의 개발)

  • Young-kyu Lee;Yeong Seo Choi;Myoung cheol Moon;Jae min So;Ohkyung Kwon;Wonsil Choi;Joon weon Choi;In Yang
    • Korean Chemical Engineering Research
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    • v.62 no.1
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    • pp.87-98
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    • 2024
  • This study was conducted to investigate the efficiency of the filtering sets composed of fiberboards, which were fabricated with lignocellulosic fiber and cork oak bark-based activated carbon (COA), as well as traditional Korean paper handmade from mulberry trees (KP) for the filtration of PM, TVOC and HCHO. Three-layers fiberboards (WRF) were fabricated with wood fiber in its surface layers and recycled fiber/COA in its core layer using a protein-based adhesive with the resin content of 8%. Filtering sets were composed of three WRF and one sheet of KP. Concentrations of PM, TVOC and HCHO generated with the combustion of a incense in a sealed laboratory hood were reduced efficiently with the operation of air-purifier installed the filtering sets. Except for the WRF fabricated with 4%/4% resin contents, other WRF were prepared with 5%/3% and 6%/2% resin contents in surface/core layers, and then the WRF were used with KP for the fabrication of filtering sets. Filtration efficiency of the filtering sets was improved as the core-layer resin content applied in the fabrication of WRF decreased. In addition, filtration efficiency of the WRF-based filtering set fabricated with KP of 25 g/m2 basis weight was higher than that with KP of 45 g/m2 basis weight. Filtering sets composed of three-layers fiberboards (RWF) that recycled fiber and wood fiber/COA were used in its surface and core layers, respectively, and KP-25g showed higher filtration efficiency than those of WRF-based filtering sets. Air-inhalation equipment installed the RWF-based, WRF-based filtering sets and without filtering set were operated in small indoor and large outdoor spaces. Efficiency for filtering PM and TVOC of the RWF-based filtering sets was higher than that of other filtering sets. It is concluded that fiberboard-based filtering sets composed of RWF and KP-25g can be used as a filter for reducing the concentrations of PM and TVOC existed in indoor and outdoor spaces.