• Title/Summary/Keyword: 환봉

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고속 환봉절단(Cropping) 금형의 최적설계(1)

  • 박준수;임성주;나경환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.73-77
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    • 1992
  • 환봉소재의 정밀절단을 위한 고속 환봉절단 공정에 있어서 절단금형은 공정중 막대한 타격력을 받기 때문에 금형의 파손방지 및 내구성향상을 위한 금형설계 기술이 절실히 요구되고 있다. 이같은 절단금형의 최적설계를 위해선 타격시 램이 금형에 가하는 충격력에 대한 예측이 필수적이므로 본 연구에서는 환봉절단 공정에 대한 동역학적 해석을 통해 충격력과 접촉시간을 이론적으로 구하였으며 이를 기존의 이론값과 비교한 결과, 보다 정확한 충격력의 예측이 가능하였다. 그리고 본 이론을 국내 최초로 개발된 환봉절단 장치에 적용하여 타격속도, 절단저항, 램과 금형의 하중비 등의 인자들과 충격력 사이의 관계를 밝혀냄으로써, 향후 최적금형 설계를 위한 데이터 베이스를 구축하였다.

멀티롤 랜턴의 LED 배열에 따른 배광특성 분석

  • Han, Ju-Seop;Kim, Jong-Uk;Yu, Yong-Su;Gang, Seong-Bok
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2013.10a
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    • pp.395-397
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    • 2013
  • 항로표지는 해상에서 선박의 안전한 항행에 필수적인 요소이며, 현재는 LED를 광원으로 사용하는 등명기를 개발 및 사용하고 있다. LED 멀티롤 랜턴을 개발하여 항로표지의 표체조명, 교량표지, 방파제 표시등 등으로 개발하고하는 연구가 진행되고 있다. 이를 위하여 LED 멀티롤 랜턴의 내부 LED 배치에 따른 배광특성을 분석하였다. 본 논문에서 멀티롤 랜턴은 아크릴 환봉과 설치를 위한 금속재로 구성하였으며, 내부에 LED를 2열로 배치하였다. 최적의 설계를 위하여 아크릴 환봉을 투명한 것과 유백색인 것으로 구분하고 2열의 LED 모듈에 집광렌즈($45^{\circ}$, $60^{\circ}$, 미설치)에 따른 배광특성을 분석하였다. $60^{\circ}$ 집광렌즈를 사용한 경우의 시인효과가 우수하여 이를 바탕으로 LED 멀티롤 랜턴을 최종적으로 설계하였다. 투명 아크릴 환봉에 2열의 LED를 배치하고, $60^{\circ}$ 집광렌즈를 사용한 평판형 및 v형의 2종과 집광렌즈를 사용하지 않은 v형 1종으로 선정하고, 녹색과 홍색으로 제작하여 LED의 배열에 따른 배광특성을 본석하였다.

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Comparative Study on Numerical Analysis using Co-simulation and Experimental Results for High Frequency Induction Heating on SCM440 Round Bar (연동해석을 통한 SCM440 환봉의 고주파 유도가열 해석 및 실험 비교분석에 관한 연구)

  • Lee, Inyoung;Tak, Seungmin;Pack, Inseok;Lee, Seoksoon
    • Journal of Aerospace System Engineering
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    • v.11 no.3
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    • pp.1-7
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    • 2017
  • The applications of high-frequency induction heating has recently been studied in various industrial fields. In this study, induction heating is applied to a SCM440 specimen that is widely used in industry. The specimen was made up of a cylinder 20 mm in diameter and 160 mm long. An induction heating power supply module was used to generate heat in the cylinder at a high frequency (approximately 85 kHz) for 50 seconds. The temperature of the specimen was measured at the 150 mm length in 5 second intervals. Results such as joule heat and temperature are compared with the numerical model analysis using an electromagnetic-thermal co-simulation technique. The analytical model of the cylinder was modeled by considering the skin effect. The median measured temperature after induction heating was conducted for 50 seconds was $57.65^{\circ}C$, compared to a predicted analytical value of $57.27^{\circ}C$. Thus, the analytical results are in good agreement with the experimental results, and this model can predict the induction heating phenomenon numerically.

Senstivity analysis according to the geometric change of the stress-concentrated part of round bar with step (단이 있는 환봉에서 응력집중 부위의 형상 변화에 따른 민감도 해석)

  • Hwang, Suk-Hwan;Kim, Jin-Hwan;Jung, Jin-Han
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.854-859
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    • 2000
  • When the round bar with step is twisted and bent, stress concentration is occurred in the irregular geometric parts. Two dimensional axisymmetric stress analysis is carried out according to the geometric change of the stress-concentrated part of round bar with step. Three dimensional cases are also investigated.

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Heat Transfer Analysis of Medium-Size Crankshaft during Induction Heating (유도가열시 중형 크랭크샤프트의 열전달 해석)

  • Park, Sang-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.9
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    • pp.4156-4162
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    • 2013
  • This study was peformed to determine optimum induction heating conditions for a round bar of crankshaft. Four induction heating conditions were proposed and evaluated, employing numerical method, based on electromagnetic and sequential heat transfer analyses, resulting in optimum induction heating conditions which are finally proposed based on peak temperatures at heating zone and minimum temperature gradient through thickness of a round bar after 1 hour induction heating.

A Study on the Prediction of Void Closure in the Cogging Process of a Large Round Bar (대형 단조품 환봉 코깅 공정의 기공 압착 거동 예측에 관한 연구)

  • Song, M.C.;Kwon, I.K.;Park, Y.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.75-78
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    • 2008
  • The predictive equation of void-closure was developed to evaluate void crush ratio with respect to the process variables in the cogging process of a large round bar. The comprehensive finite element analysis with the process variables such as reduction ratio and die width ratio was carried out. The predictive equation of void-closure for cogging process was established on the basis of the regression analysis with the extensive FE analysis results and verified by comparing the predicted results with FEA results with various forging passes.

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A Study on the Accuracy of Dental Abutments Manufactured by the Dental CAD/CAM Round Bar Milling Method and CNC Milling Machine (치과용 CAD/CAM 환봉밀링 방식과 CNC 밀링기를 통해 제작된 치과용 어버트먼트의 적합 정밀도 분석)

  • JUNG SOOK KIM
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.6
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    • pp.67-71
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    • 2023
  • Recently, the method of making a dental prothesis is changed in the ICT based digital way. In particular, with the emergence of the CAD/CAM or 3D printing for dental purpose, a computer based digital type is selected gradually more than an analog type. To make an implant abutment, it is possible to apply the conventional technique of making round bars, or the technique using a CNC milling machine. This study tested these two types of the techniques to find which one had more precision and a smaller error when the margin and occlusal surface was made. According to the test, the technique using a CNC milling machine to make an implant abutment had a small error and supported precise processing in terms of the margin fit and the occlusal surface. Therefore, it was found to be useful in making a custom-made prothesis.