• 제목/요약/키워드: 확산용접

검색결과 145건 처리시간 0.023초

Ti 산화물강의 용접열영향부에서 Acicular Ferrite의 형성에 관한 연구 (A Study on the Formation of Acicular Ferrite in HAZ of Ti-Oxide Steel)

  • 원형민;김용덕;하현승;김준기;김선진;강계명
    • 한국재료학회지
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    • 제6권12호
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    • pp.1221-1232
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    • 1996
  • 용접부 인성을 향상시키기 위해 Ti 산화물을 첨가한 Ti 산화물강에 대하여 용접시 최고가 열온도와 냉각속도의 변화가 용접열영향부의 미세조직에 미치는 영향을 조사하였다. 용접열영향부의 인성향상에 기여하는 acicular ferrite는 140$0^{\circ}C$ 이상의 최고가열온도와 $\Delta$t800-500가 40초보다 빠른 냉각속도에서 활발해 생성되었다. 오스테나이트 결정립내에서 개재물로부터 핵생성된 일차 acicular ferite의 생성량은 전체 aicular ferrite의 약 20% 정도로 적었으며 대부분의 acicular ferrite는 일차 acicular ferrite로부터 생성된 이차 acicular ferrite인 것으로 나타났다. 이차 acicular ferrite는 plate사이에 Fe3C층이 존재하는 것으로 보아 확산기구에 의해 생성되는 것으로 생각된다. 개재물은 TiO, TiO2, TiN, MnS, AI2O3 MnO(galaxite)등으로 구성된 복합상이었으며 개재물이 일차 acicular ferrite의 핵생성 site로 작용하기 위해서는 약 1$\mu\textrm{m}$이상의 크기가 효과적인 것으로 나타났다. Ti 산화물과 TiN는 직접적인 acicular ferrite의 핵생성 site로 작용하기보다는 MnS, galaxite 등의 석출 site로 작용하여 개재물의 크기를 증가시킴으로써 acicular ferrite의 생성을 촉진시키는 것으로 생각된다.

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후판 용접부의 횡균열 발생 방지에 관한 연구(Ⅱ) (A Study on Prevention of Weld Transverse Crack for Thick Plate(Ⅱ))

  • 정호신;강성원
    • 한국해양공학회지
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    • 제13권3호통권33호
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    • pp.57-67
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    • 1999
  • Welding is widely applicable and reliable process and is mainly adopted for fabricating heavy structures. Recently, weld metal transverse cracks in butt and fillet weld joint is a serious problem, and they must be eliminated for improving weld joint reliability. The weld metal transverse crack susceptibility of butt and fillet joint was carried out by cantilever type tensile crack testing jig and CTS test. In this view of point, this study investigated the potential factors for weld metal transverse crack. The main results obtained were as follows: 1. The content o fdiffusible hydrogen in weld metal played an important role for weld metal transverse cracks. 2. From cantilever type tensile crack tests, it was pointed out that the higher the diffusible hydrogen content and tensile restraint, the more susceptible to weld metal transverse craking. 3. The TSN(thermal severity number) and diffusible hydrogen were important factors for determining weld metal transverse cracks in fillet weld joints.

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고강도 고인성강 용접금속의 저온균열 감수성에 관한 연구 (Cold Cracking Susceptibility in Weld Metal of High Strength-Toughness Steel)

  • 이종봉;안상곤;안영호;김영우
    • Journal of Welding and Joining
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    • 제13권4호
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    • pp.46-54
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    • 1995
  • The cold cracking susceptibility of a variety of weld metals deposited by GMAW with several kinds of commercial solid wires for high strength-toughness steel was investigated. G-BOP test and LB-TRC test were carried out to study the effects of preheat, chemical composition and hydrogen level on the weld metal cold cracking. The results obtained are as follows. 1) 10% CPT obtained by G-BOP test was the most valuable criteria for evaluating the cold cracking susceptibility of weld metals compared with percentage of cracking at room temperature and crack free temperature, and it had good correlation with the results of LB-TRC test. 2) Cold cracking susceptibility of weld metals was high in the row of MG100A, MG100C, MG100D and MG100B. Welds deposited with MG130 and MG80 showed similar icidents of cracking with MG100C and MG100B respectively, even though their strength levels were different. 3) Diffusible hydrogen level in weld metals which has good relation with hydrogen content in wire itself was the most critical factor for controlling the cold cracking susceptibility of weld metal.

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HY계 고강도 고인성강의 용접성 (Weldability of HY type High Strength-Toughness Steel)

  • 이종봉;안상곤;심인옥
    • Journal of Welding and Joining
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    • 제13권3호
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    • pp.65-76
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    • 1995
  • Weldability of DS100 and HY type high strength-toughness steel plates, tentatively produced as domestic production, was investigated. DS100 and DS130A had nearly same hardenability in HAZ in spite of its difference in Ceq. Based upon the y-groove test results, cold cracking susceptibility of DS130 was superior to that of DS100 because of its lower hydrogen level in weld metal. Solidification cracking tested by the Trans-Varestraint test was occured in all of the weld metals, and its susceptibility was high in the row of DS100, DS130A and DS130B. However, no liquation cracking and ductility-dip cracking tested by the Longi-Varestraint test with 6.0% augmented strain were detected in base metal and reheated weld metal. Toughness in the GMA welding joint was satisfied with the relative Mill Spec, even though welded joint of DS100 had relatively low impact energy especially at the weld metal.

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육성 용접부의 기계적 성질에 미치는 열처리조건의 영향 (Effect of heat treatment on mechanical properties of overlay welds)

  • 이기호;김기철;윤의박
    • Journal of Welding and Joining
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    • 제7권4호
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    • pp.30-37
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    • 1989
  • Effect of heat treatment on mechanical properties of an overlay weldment was investigated. Over welding was carried out on the structural C-Mn mild steel substrate to take required test specimens. Shielded metal arc welding process with 13Cr-0.2Ni stick electrode was applied. The heat treatment temperatures and holding times were $450{\circ}C., 550{\circ}C., 650{\circ}C., 750{\circ}C., 850{\circ}C.$ and 0.5hr, 2hr, 10hr, respectively. Mechanical tests and microscopic inspection were also carried out to investigate welds soundness. Test results indicated that carbon migration was dominant near bonded zone. At temperature of around 650.deg. C, carburized layer and decarburized layer were formed remarkably along overlay welds region and C-Mn mild steel region, respectively. The wideth of these layers became wider with increasing heat treatment temperature and/or holding time at the elevated temperature, and this relationship agreed with Larson-Miller parameter. Side bending test results demonstrated that the crack free region of overlay welds could be deduced from the relationship between temperature and holding time.

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FCAW에서 용접금속 확산성수소량에 미치는 용접변수 영향의 정량적 해석 (Quantitative Analysis on the Effects of Welding Parameters on Diffusible Hydrogen Contents in Weld Metal Produced by FCAW Process)

  • 한동우;방국수;정홍철;이종봉
    • Journal of Welding and Joining
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    • 제28권2호
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    • pp.54-59
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    • 2010
  • The effects of welding parameters such as contact tip-to-work distance (CTWD), voltage, and current on the weld metal diffusible hydrogen contents (HD) were investigated and rationalized by the calculation of heating time and amount of heat generated in the extension length of flux cored wire. As CTWD increased from 15 to 25mm, HD decreased from 8.46 to 5.45mL/100g deposited metal. Calculations showed that, with an increase of CTWD, the amount of heat generated increased from 46 to 92J in addition to an increase of heating time. Increase of current from 250 to 320A, however, gave little variation of HD. It showed that no significant change in the amount of heat generated was found, and heating time was decreased with an increase of current. It also showed that CTWD is more influential than voltage in relatively lower heat input ranges, while voltage is more in higher input ranges

후판 용접부의 횡균열 발생 방지에 관한 연구(I) (A Study on Prevention of Weld Transverse Crack for Thick Plate(I))

  • 정호신;엄동석;이해우
    • 한국해양공학회지
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    • 제13권3호통권33호
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    • pp.49-56
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    • 1999
  • Welding is a reliable process and is mainly adopted for fabricating heavy structures. Recently, transverse cracks in the weld metal is serious problem, and they affect cost, efficiency, safety and joint reliability for various welded structures. In this view of point, this study investigated the potential factors for weld metal transverse crack. The main results obtained are as follows; 1) The content of diffusible hydrogen in the commercial flux cored are welding wire was remarkable change by manufacturer. 2) The diffusible hydrogen content was thd main factor for weld metal transverse cracks. 3) Weld metal was immune to transverse cracking under the condition of low diffusible hydrogen content of high restraint condition. 4) The factors for weld metal transverse crack would be the content of diffusible hydrogen and restraint of weld joint.

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용접구조물의 구속효과와 균열발생특성간 상관관계 (A Relationship Between Restraint Effect of Weldment and Crack Initiation Characteristics)

  • 이제명;백점기;윤동렬
    • 한국해양공학회지
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    • 제17권2호
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    • pp.14-20
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    • 2003
  • In this paper, a practical design criteria for judgement of crack occurrence in weldments is presented as a function of typical welding parameters, such as diffusible hydrogen, restraint intensity, and preheating temperature. The elastic analyses using the finite element techniques are employed in order to quantify the restraint intensities, numerically. Systematic experiments are also conducted in order to investigate the propensity of crack to typical welding parameters. The results of numerical estimation using the proposed method for the experimental specimens show the usefulness as a practical tool in welding induced crack problems with extensive uncertainties. Systematic experiments are also conducted in order to investigate the propensity of crack to typical welding parameters. The results of numerical estimation using the proposed method for the experimental specimens show the usefulness as a practical tool in welding induced crack problems with extensive uncertainties.

3차원 실장을 위한 Si-wafer의 via hole 딥핑 충전 (Filling via hole in Si-wafer for 3 Dimensional Packaging)

  • 홍성준;이영우;김규석;이기주;김정오;박지호;정재필
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.227-229
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    • 2006
  • 3차원 실장을 하기 위해서 딥핑 방법으로 전기적 신호를 전달할 수 있는 비아를 가진 실리콘 웨이퍼를 제작하였다. 레이저를 이용하여 실리콘 웨이퍼에 개구부가 원형에 가까운 관통 홀을 형성하였다. 관통 홀의 벽에 도금 방법으로 시드 층을 형성하였다. 관통 홀의 충전 금속은 Sn-3.5Ag-0.7Cu 솔더를 사용하였다. 딥핑 방법으로 시드 층과 솔더 사이의 확산 현상 이용하여 전기적 신호를 전달 할 수 있는 비아를 형성하였다. 비아 내부에 일부 기공과 크랙이 발견되기도 했으나 딥핑 방법을 통해서 빠른 시간 내에 비아를 가진 실리콘 웨이퍼를 제작 할 수 있었다.

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건축용 압출법 단열판(XPS)의 자기소화성에 대한 실험적 연구 및 제도적 관리에 관한 제언 (Experimental Study on the Self-extinguishing Performance of Extruded Polystyrene Insulation for Buildings and Suggestions on Institutional Management)

  • 강정기;최돈묵
    • 한국화재소방학회논문지
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    • 제34권3호
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    • pp.141-149
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    • 2020
  • 한국산업표준(KS)은 발포 플라스틱 제품에 대하여 소형화염에 의한 수평 연소성의 측정 방법 및 시험절차를 규정(KS M ISO 9772:2018)하고 측정 결과에 대한 압출법 단열판(이하 XPS)의 자기소화성과 관련한 성능 및 기준을 KS 규격(KS M 3808:2020)에서 규정하고 있다. KS 규격에 적합함을 인증 받은 제품은 연소성(이하 '자기소화성')을 가지고 있어야 함에도 공사현장에서 용접불티 등에 의해 착화 및 확산되어 대량의 인명과 재산 피해가 발생하고 있는 실정이다. 본 연구에서는 KS 인증을 받고 시중에 판매 중인 5개사의 XPS 단열재를 구입하여 공사현장에서 발생되는 용접불티에 의한 착화 및 확산 여부를 실험하였다. 실험결과, 5개사의 제품 중 3개사는 성능의 차이는 있으나 자기소화성이 있는 것으로 확인되었으나, 2개사는 쉽게 착화 및 확산되어 자기소화성이 있다고 보기 어려웠다. 동종의 제품에 대하여 KS 규정에 따른 실험결과, 용접불티에 의해 착화되었던 제품 2종을 포함한 총 3종의 제품이 KS M 3808에서 규정한 자기소화성이 없는 것으로 확인되었다.