• Proceedings of the Korean Society of Postharvest Science and Technology of Agricultural Products Conference
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• 2002.04a
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• pp.126-127
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• 2002

• Transactions of the Korean Society of Mechanical Engineers A
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• v.40 no.12
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• pp.1077-1085
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• 2016

Linear roller bearing (LRB) is an important mechanical element that is widely used in precise positioning systems that are subjected to large loads. This paper presents a new model for estimating the displacement of an LRB subjected to external forces. For this purpose, assuming that the linear motion block (LM block) is rigid, the equilibrium conditions for the LRB were obtained by solving the equilibrium equations of the rollers and the rigid LM block using the iterative Newton-Raphson method. The contact loads between the rollers and raceways were determined considering the profiled rollers. Then, the structural deformations of the LM block, subjected to the contact loads from the rigid LM block model, were computed using a finite element model for the LM block. The displacements of the LRB were then determined by superposition of the rigid LM block displacements on the induced displacements due to the structural deformations of the LM block. The proposed method was verified through comparison with a program by the bearing manufacturer.

• Tribology and Lubricants
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• v.39 no.5
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• pp.183-189
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• 2023

A bearing is a mechanical component that transmits rotation and supports loads. According to the type of rotating mechanism, bearings are categorized into ball bearings and tapered roller bearings. Tapered roller bearings have higher load-bearing capabilities than ball bearings. They are used in applications where high loads need to be supported, such as wheel bearings for commercial vehicles and trucks, aircraft and high-speed trains, and heavy-duty spindles for heavy machinery. In recent times, the demand for reducing the driving friction torque in automobiles has been increasing owing to the CO₂ emission regulations and fuel efficiency requirements. Accordingly, the research on the driving friction torque of bearings has become more essential. Researchers have conducted various studies on the lubrication, friction, and contact in tapered roller bearings. Although researchers have conducted numerous studies on the friction in the lips and on roller misalignment and skew, studies considering the influence of roller shape, specifically roller shape errors including lips, are few. This study investigates the driving friction torque of tapered roller bearings considering roller geometric uncertainties. Initially, the study calculates the driving friction torque of tapered roller bearings when subjected to axial loads and compares it with experimental results. Additionally, it performs Monte Carlo simulations to evaluate the influence of roller geometric uncertainties (i.e., the effects of roller geometric deviations) on the driving friction torque of the bearings. It then analyzes the results of these simulations.

• Proceedings of the Korean Society of Dyers and Finishers Conference
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• 2012.03a
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• pp.116-116
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• 2012

국내 섬유산업의 경쟁력을 향상시키고 채산성을 확보하기 위해 고부가가치 섬유 제품의 개발이 요구된다. 심미성을 발현하는 대표적인 후가공 기술인 카렌더 가공은 국내뿐만 아니라 국외 후진국에서도 보편화된 기술로 대량 생산으로 인한 가공비 저하, 물량 확보 등에 많은 어려움을 격고 있어 고부가가치의 신기술을 요구한다. 최근 이태리, 일본 등의 선진국에서 후가공 기술인 EMBO 롤러를 이용한 무아레 가공 원단이 고가로 거래되고 있다. 무아레(Moire)는 프랑스어로 "물결 모양의 무늬"라는 뜻으로 직물에 파형(波形)또는 나뭇결 무늬를 나타나게 하는 가공 기술로, 국내에서도 EMBO 롤러를 이용하여 무아레 가공을 하거나 두 겹의 원단을 이용한 무아레 가공이 시도되고 있으나, 전자의 경우 사용되는 롤러가 일반 롤러에 비해 훨씬 고가이고 한 종류의 롤러로 제한된 패턴 밖에 표현할 수 없고 적용 소재가 한정되는 등 많은 단점을 지니고 있고, 후자의 경우 세탁내구성이 나빠 상품화조차 되지 못하고 있어 현재 국내 섬유가공 기술로는 고내구성을 가지고 다양한 효과를 발현하는 무아레 가공이 불가능한 실정이다. 직물의 경 위사 밀도차이를 이용하여 무아레를 형성할 수 있다는 점에 착안하여, 경 위사 조직을 갖는 이형(離型)원단에 PU 수지를 코팅하여 격자무늬(grid) 필름을 제조하고 제조된 Grid 필름과 Base원단을 라미네이팅하여 경 위사 밀도차에 의해 무아레 무늬를 형성할 수 있었다. 이형원단과 Base원단의 경 위사의 밀도에 따라 다양한 패턴의 3차원 무아레 무늬를 발현시킬 수 있으며 합성섬유 및 천염섬유 등의 원단 소재에 제약 없이 영구 내구성의 무아레 제품을 생산할 수 있을 것으로 판단된다. 본 연구에서는 Grid 필름을 이용한 무아레 가공을 위하여 이형원단 제조 조건을 확립하였고, grid 필름 캐스팅 조건, 라미네이팅 조건을 달리하여 이형성 및 무아레 형상을 비교하여 고찰함으로써 제품화에 필요한 요소 기술의 기초를 마련하고자 한다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.8
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• pp.1527-1533
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• 2002

When a mechanism transfers a motion to an intersected shaft, a cylindrical cam mechanism may be the best choice among the mechanisms. The cylindrical cam with a roller follower provides to transfer the motions to the intersect shafts simply without other connecting equipments of the intersect shafts. Typical example may be a roller-gear-cam mechanism. But the shape of the cam must be exactly defined in order to satisfy the conditions for the prescribed motion of the follower. This paper proposes a new method for the shape design of the cylindrical cams and also a CAD program is developed by using the proposed method. The relative velocity method calculates the relative velocity of the follower versus the cam at a center of roller, and then determines a contact point by using the geometric relationships and the kinematic constraints. The constraint used in the relative velocity method is that the relative velocity must be parallel to a common tangent line at the contact point of two independent bodies, i. e. the cam and the follower. Then, the shape of the cam is defined by the coordinate transformation of the trace of the contact points. Finally, this paper presents an example in order to prove the accuracy of the proposed methods in this paper and the application of the CAD program"CamDesign".

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.23 no.2
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• pp.185-191
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• 2013

This paper presents a new method for roller design of IRB(isolation roller bearing) seismic isolation device using experimental evaluation. Three layered plate is adopted for the IRB in which the upper plate is placed on x direction and the lower plate is placed on y direction. The rollers placed in each plate make a plate movement. The roller is then optimally designed using variable geometric conditions. Stress distribution depends on the diameter and length of the roller and hence this is used for the determination of optimal geometry of the roller. In the experimental evaluation, it is observed that stress concentration at the end sides of roller is decreased and geometric coefficients depend on crowning dimension. In addition, in order to determine optimal design parameters of the roller the plastic deformation and friction are experimentally identified.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.16 no.4
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• pp.113-118
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• 2007

The flow forming has been used to produce long thin walled tube parts, with the reduced fanning force and the enhanced mechanical and surface quality for a good finished part, compared with the fanned parts using other method. Therefore, flow fanning technique is used widely in industrial production. Spinning and flow fanning techniques are used frequently in automotive, aerial and defense industries. The main factors for the flow fanning machine design are motor power, bed rigidity, mandrel stiffness, spindle power, roller profile, etc. Especially, mandrel, spindle power and roller are important factors for flow fanning machine capacity. In this paper, three dimensional finite element method for analysis of one-roller backward flow fanning of a workpiece has been carried out to study effects of roller profile on fanning force. Applied roller profile have roller lead geometries of angle $20^{\circ},\;30^{\circ},\;40^{\circ}$, concave and convex. Axial and radial fanning forces on various roller profiles are obtained and compared with each analysis cases.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.4
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• pp.33-39
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• 2010

Manufacturing accuracy of a precision instrument was essential to stability and efficiency of the product. Accordingly, geometrically accuracy management of precision instrument was very becoming the technique in order to design and manufacturing for machine. In this study, Measuring System is developed for extra long roller using non-contact sensor. Futhermore, It's studied by Geometric Tolerance. Exact roundness is obtained to Least Squares method from the reference circle of measured data. Measuring System is analyzed point of measurement and straightness of extra long roller is evaluated by FEM.

• Tribology and Lubricants
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• v.26 no.1
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• pp.56-60
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• 2010

Contact pressure occurs whenever two surfaces contact between cam and roller. Especially excessive pressure peaks occur at the ends of the contact region. Such as scuffing or pitting will be induced when these operating conditions continuously occur on the surface. Camber effect is given to reduce damage by changing the shape of roller. The objective of this paper is to calculate contact pressure distribution by using a contact analysis considering camber and tilting angle. These results predict that camber effect of all machine components have influence on contact pressure distribution.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2003.02a
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• pp.348-353
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• 2003

통마늘의 규격 출하를 확대하기 위해서는 선별과 포장 작업의 기계화가 필수적으로 요구된다. 국내에서 통마늘의 선별은 대부분 수작업의 의존하고 있어서 작업능률이 매우 낮으며, 또한 작업자의 숙련도에 따라 선별의 정확도가 크게 좌우되고 있다. 특히 통마늘은 품종과 산지에 따라 모양이 다양하고 형상이 구형에서 크게 벗어나 있기 때문에 정확한 선별이 상대적으로 어렵다. 마늘 주산지를 중심으로 통마늘 선별기의 필요성에 대한 인식은 점차 확대되고 있으나, 기계의 개발과 보급은 매우 미흡한 실정이다. 일부 주산지에서 간격확장식 롤러를 이용한 과일 선별기를 통마늘 선별에 사용하고 있으며, 농촌진흥청 농업기계화연구소에서는 부채꼴봉식 통마늘 선별기를 개발한 바 있다(조 등, 2000). (중략)