• Title/Summary/Keyword: 형상 롤러

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A Determination of Approximated Cylindrical Surfaces of Doubly Curved Surfaces for the Least Line Heating (최소 2차 가공을 위한 이중 곡면의 롤러 굽힘 형상 결정)

  • Dae-Kyu Yun;Jong-Gye Shin;Cheol-Ho Ryu
    • Journal of the Society of Naval Architects of Korea
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    • v.36 no.3
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    • pp.134-143
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    • 1999
  • The ship's bows and sterns are assembled with the curved blocks. In shipyards, the roller bending and the line heating or others are being used to fabricate such doubly curved shell. Firstly, the cylinder- or cone-type is formed through the roller bending, and then, the line heating is implemented to form the rest. This paper presents an algorithm to determine the direction for the roller bending and the shape to be formed as fabrication information. The direction for the roller bending is determined with Gauss mapping of the desired surface and the shape to form is calculated by comparing the bent shape with the desired shape.

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A Study on the Displacement and Stress Analysis of Hollow Rollers for a Wire Saw Machine (와이어 소 머신용 중공롤러의 변위량과 응력해석에 관한 연구)

  • Kim, Chung Kyun
    • Journal of the Korean Institute of Gas
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    • v.18 no.2
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    • pp.10-15
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    • 2014
  • In this paper, the displacement and stress strength safeties have been presented for cylindrical hollow rollers of a wire saw machine. Using the finite element method, the hollow roller with Y-shaped shift and vertical columns between three tubes has been developed to analyze the displacement behavior and stress strength safeties. For the same diameter and length of hollow roller models with a different weight, the displacement behavior safety of Y-shaped shift column and vertical column models is heavily depending on the total length of a hollow roller, which is closely related to the bending moment of a hollow roller structure. But, the stress strength of a hollow roller is more influenced by the cross sectional area of a hollow roller for the similar weight. Thus, this paper recommends Y-shaped hollow roller for increasing the roller strength safety and decreasing a total roller weight.

A Study on the Displacement Behavior Safety of Cylindrical Hollow Rollers (원통형 중공롤러의 변형거동 안전성에 관한 연구)

  • Kim, Chung Kyun
    • Journal of the Korean Institute of Gas
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    • v.18 no.1
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    • pp.41-45
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    • 2014
  • This paper presents an analytical study on the displacement behavior safety of cylindrical hollow rollers. Using the finite element method, the hollow roller with Y-shaped column structures between three tubes has been developed to analyze the displacement behavior safety. For the same dimension and weight of two hollow roller models, the displacement behavior safety of a typical hollow roller is lower 4~6.6% than that of the newly designed hollow roller with Y-shaped column structures between three tubes. Thus, this paper recommends Y-shaped hollow roller for increasing the roller strength safety and decreasing a total roller weight, which may save a consuming electrical energy.

Characteristic Analysis of Displacement Behavior of Hollow Rollers with Cross Sectional Area Profiles (중공롤러의 절단면 형상변화에 따른 변형거동 특성해석)

  • Chung, Joon Ki;Kim, Chung Kyun
    • Journal of the Korean Institute of Gas
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    • v.19 no.4
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    • pp.55-61
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    • 2015
  • In this paper, the displacement behavior characteristic of hollow rollers with various cross sectional area profiles and circular plate for load supporting capacity increment has been presented using a finite element method. The FEM results present that the hollow roller with X-shaped or Y-shaped columns between outer tube, middle tube and inner tube reduces a maximum displacement at the middle length of hollow rollers. And the circular plate, which is inserted at the middle of the hollow roller, is very useful to reduce the maximum displacement of hollow rollers with the plate thickness of 30~40mm. This paper presents the weight vs the maximum displacement ratio in which is represented for the optimized design as a function of a hollow roller total weight. The FEM analyzed results recommend the design model 4, 5 and 6 of hollow rollers for decreasing the ratio of maximum displacement and total weight of hollow rollers.

The Effects of Geometrical Imperfections on the Dynamic Characteristics of a Tapered Roller Bearing Cage (테이퍼 롤러 베어링 케이지의 불완전성이 통특성에 미치는 영향)

  • Ahn, Tae-Kil;Park, Jang-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.4
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    • pp.464-469
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    • 2019
  • Tapered roller bearings are used widely in vans, trucks, and trains because they can support the vehicle in a stable manner even under a heavy load. The cage of a tapered roller bearing maintains the gap between the rollers, which prevents friction wear and suppresses heating. If the cage is severely deformed due to resonance, the roller may not be able to roll smoothly and even leave the cage. Consequently, it is very important to analyze the dynamic characteristics of the cage for reliable performance of a bearing. The cage essentially has geometrical tolerance in the manufacturing process. In this paper, the effects of those geometrical imperfections on the dynamic characteristics of the cage were investigated. As a result, natural frequency separation occurred near the natural frequency of the ideal cage due to geometrical imperfections. In addition, the interval was proportional to the magnitude of the geometric error, and the interval increased with increasing mode number.

Development of Composite Rollers for Polymer Film Processing (고분자 필름 제조 공정용 복합재료 롤러의 개발)

  • 방경근;이대길
    • Composites Research
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    • v.14 no.1
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    • pp.15-21
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    • 2001
  • The pressing roller was designed and manufactured with high modulus carbon fiber composite material to exploit the high specific stiffness of the composite material. the optimal stacking sequence for the pressing roller was obtained from the FE analysis and the shape of the rubber coating layer was determined based on the calculated deflection for the uniform pressure on the film along the axial length of the pressing roller. Then the static deflection of the manufactured composite pressing roller was experimentally evaluated in comparison with analysis result and dynamic characteristics were measured through vibrational test.

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Development of a Dynamic Model for Real-Time Simulation of Tracked Vehicle (궤도차량의 실시간 시뮬레이션을 위한 동운동 모델 개발)

  • 안재준;오중석;윤석준
    • Proceedings of the Korea Society for Simulation Conference
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    • 2002.05a
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    • pp.189-195
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    • 2002
  • 궤도차량 운동의 실시간 시뮬레이션을 위해서 실시간 시간제약 조건을 만족하기 위한 모델링을 시도하였다. 단위 블록 열차로 연결된 전체 차체를 질점으로 가정하여 모델을 단순화함으로써 차량 설계 시 사용되는 궤도 차량 모델보다 실시간성을 향상시키고자 하였다. 당 모델에서 궤도차량의 운동은 트랙의 형상에 구속되는데, 차량의 운동 궤적은 궤도의 형상에 의해 결정된다. 단, 매 단위 시간마다에서 궤도 차량의 위치는 뉴턴의 제2법칙으로 결정된다. 본 모델링은 몇 개의 단위 트랙을 설정하여 이들의 조합으로 전체트랙을 설계할 수 있도록 사용자가 임의로 설계한 전체트랙에서 바로 실시간으로 시뮬레이션할 수 있는 특징을 갖는다. 당 궤도차량 운동 모델은 전동차, 철도, 롤러코스터의 궤도 설계 등에 사용될 수 있으며, 주 용도는 롤러코스터 게임 시뮬레이터에서 동 특성을 비교적 엄밀하게 시뮬레이션 하는데 있다.

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A study on relative velocity approach for shape desing to cylindrical cam with rotating roller follower on faced-vertical axes (직교축상의 회전운동용 롤러 종동절을 수반하는 원통형 캠의 형상설계를 위한 상대속도법에 관한 연구)

  • 김성원;신중호;강동우;장세원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.612-615
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    • 2000
  • Cam mechanism is one of the common devices used in many automatic machinery. Specially cylindrical cam generates three dimensional motions. Thus, the shape design procedures must have high accuracy. This paper proposes the shape design procedure for a cylindrical cam and follower mechanism using a relative velocity method. The relative velocity method and the coordinate transformation are used to find a contact point between the cam and the follower. Also, the full shape of the cylindrical cam can be generated by using the geometric relationships and the contact constraints. As a result, this paper presents an example for the shape design of the cylindrical cam in order to prove the accuracy of the design procedures.

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Stress & Life Evaluation of Cylindrical Roller Bearing for Aircraft Gearbox according to Roller Profile Shape (롤러 프로파일에 따른 항공용 기어박스 원통 롤러 베어링의 응력 및 수명 평가)

  • Jae-Hyun, Kim;Hyun-Woo, Han;Dongu, Im;Jung-Ho, Park;Su-Chul, Kim;Young-Jun, Park
    • Journal of Aerospace System Engineering
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    • v.16 no.6
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    • pp.35-44
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    • 2022
  • This study aims to evaluate the stress and life of cylindrical roller bearings used in aircraft gearboxes, and to select a roller profile that minimises the contact stress between bearing rollers and raceways. The mounting clearance of four points contact ball bearing was determined, so that cylindrical roller bearings support all radial loads, and the bearing mounting position was determined to maximise the bearing lives. In addition, the static safety factor and dynamic life of bearing were predicted according to ISO 76 & ISO/TS 16281 using the load spectrum determined based on the operating load cases of aircraft gearboxes. Furthermore, the optimal roller profile was selected by analysing the contact stress according to the roller profile shape, and the safety of each roller was evaluated. The results stated that the required safety factor and lifetime were satisfied, and Johns Gohar roller profile was optimal.