• Title/Summary/Keyword: 하향연삭

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Effects of the Surface Grinding Conditions on the Machining Elasticity Parameter (평면연삭조건이 가공탄성계수에 미치는 영향)

  • 임관혁;김강
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.8
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    • pp.26-32
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    • 1998
  • The grinding force generated during the grinding process causes an elastic deformation of the workpiece, grinding wheel, and machine system. Thus, the true depth of cut is always smaller than the apparent depth of cut. This is known as machining elasticity phenomenon. The machining elasticity parameter is defined as a ratio between the true depth of cut and the apparent depth of cut. It is an important factor to understand the material removal mechanism of the grinding process. To increase productivity, the value of this machining elasticity parameter must be large. Therefore, it is essential to know the characteristics of this parameter. The objective of this research is to study the effect of the major grinding conditions, such as table speed and depth of cut, on this parameter experimentally. Through this research, it is found that this parameter value is increasing when the table speed is decreasing or the depth of cut is increasing. Also, this parameter value depends on the grinding mode (up grinding, down grinding).

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Characteristics of specific grinding energy depending on grain size (연삭입자크기에 따른 비연삭에너지 특성)

  • Lee H.G.;Lee Y.M.;Yang S.H.;Bae D.W.;Kim H.K.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.319-323
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    • 2005
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as specific grinding energy of SM45C were investigated with changing variables such as grain size, workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, the specific grinding energy decreases as the maximum undeformed chip thickness increases. And also the specific grinding energy increases as the grit size increases.

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Characteristics of specific grinding energy depending on grain sire of CBN (CBN 연삭입자 크기에 따른 비연삭에너지 특성)

  • Lee Y.M.;Bae D.W.;Lee H.G.;Jang J.H.;Hwang K.S.;Son S.P.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1004-1007
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    • 2005
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as specific grinding energy of SM45C were investigated with changing variables such as grain size of CBN, workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, the specific grinding energy decreases as the maximum undeformed chip thickness increases.

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Analysis of Specific Grinding Energy Characteristics Using Average Grain Model (평균입자모델을 이용한 비연삭에너지 특성평가)

  • 이영문;최원식;장승일;배대원;손정우;이현구
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.16-21
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    • 2004
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as radial and tangential forces, specific grinding energy of SM45C were investigated altering grinding variables such as workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, there is no significant difference between the radial, tangential forces and vertical. horizontal forces because of small contact angle between wheel and workpiece. The specific grinding energy decreases as the maximum undeformed chip thickness increases. But, there is much difference between the specific grinding energies of the existing and the proposed model.

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Analysis of specific grinding energy using average grain model (평균입자모델을 이용한 비연삭에너지 해석)

  • Lee Young Moon;Choi Won Sik;Chang Sung Il;Bae Dae Won;Son Jeong Woo;Lee Hyun Goo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.4
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    • pp.61-68
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    • 2005
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as radial and tangential forces, specific grinding energy of SM45C were investigated with changing grinding variables such as workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, the specific grinding energy decreases as the maximum undeformed chip thickness increases. And there is no significant difference between the specific grinding energies of the existing and the proposed model.

A Study on Heat Source Model to Creep Feed Grinding (크?피드 연삭에서 열원 모델에 관한 연구)

  • Jeong, Jong-Dal;Jeong, Hae-Do;Choe, Heon-Jong;Kim, Nam-Gyeong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.171-176
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    • 2001
  • This study focuses on the energy partition and heat flux distribution in creep-feed grinding. From the measurements of transient grinding temperature in the workpiece which the thermocouple was embedded, the overall energy partition to the workpiece was estimated with moving heat source theory using the developed scalene triangle heat model. The energy partition was calculated as 3.75% in down grinding smaller than 5.3% in up grinding. Also, the scalene triangle heat model was confirmed as the most optional heat model in correspond to the experimental data. Then, the heat flux distribution was calculated from temperature responses. The heat flux is negative behind the grinding zone where fluid was applied. In this experimental result, the total heat flow to the workpiece per unit width obtained by integrating the positive heat flux was 0,7W/mm for down grinding.

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