• Title/Summary/Keyword: 피로해석 시스템

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Fatigue Damage Prediction Using Design Sensitivity Analysis (설계 민감도 해석을 활용한 피로 손상도 예측방법)

  • Kim, Chan-Jung;Lee, Bong-Hyun;Jeon, Hyun-Cheol;Jo, Hyeon-Ho;Kang, Yeon-June
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.2
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    • pp.123-129
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    • 2012
  • It was previously suggested the design sensitivity analysis based on transmissibility function to identify the most sensitive response location over a small design modification. On the other hand, energy isoclines were used to predict the fatigue damage with acceleration response only. Both of previous studies commonly tackle the engineering problem using the acceleration response alone such that it may be possible to investigate the relationship between sensitivity analysis and accumulated fatigue damage. In this paper, it is suggested the novel method of vibration fatigue prediction using design sensitivity analysis to enhance the accuracy of predicted accumulated fatigue. Uni-axial vibration testing is performed with a simple notched specimen and the prediction of fatigue damage is conducted using accelerations measured at different locations. It can be concluded that the accuracy of predicted fatigue damage is proportional to the sensitivity index of the responsible location.

Structural and Fatigue Strength Evaluation of a Fairlead Chain Stopper for Floating Offshore Wind Turbines (10 MW급 부유식 해상풍력장치용 패어리드 체인스토퍼의 구조 및 피로 강도 평가)

  • Youngjae Yu;Sanghyun Park;Youngsik Jang;Sangrai Cho
    • Journal of Wind Energy
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    • v.14 no.4
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    • pp.5-12
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    • 2023
  • In this study, a structural and fatigue strength evaluation of the Fairlead Chain Stopper (FCS) was performed as a part of the development of a disconnectable mooring system to be applied to 10MW floating offshore wind power generation systems. To estimate the load acting on the FCS, a 10 MW semi-submersible floater was designed using the 10 MW wind turbine developed by Technical University of Denmark(DTU). The minimum breaking load (MBL) of the grade R5 and 147mm mooring chain was applied for the FCS strength analysis. The fatigue load was obtained from the coupled analysis results conducted by a collaborating research institute. The structural and fatigue safety of FCS were evaluated in accordance with DNV codes. From the evaluation results, it was confirmed that the FCS satisfies the structural and fatigue safety requirements.

The study for strength of welds of the wind turbine tower (풍력 발전 시스템 타워의 용접부 강도 연구)

  • Han, Dong-Young;Ahn, Kyung-Min;Choi, Won-Ho;Lee, Seung-Kuh
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.304-307
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    • 2006
  • Recently, as the global warming by fossil fuels and the steep rise of the oil price become social issues, the interest for renewable energy producing system is increasing rapidly. Among these, the wind turbine is most highlighted because of its economic competitiveness. The tower is one of the main components of wind turbine, which occupying about 20% of overall turbine costs. The tower access door located to base part of the tower, is used to enter the tower. This is the main structural weak points because of door hole, weldment, etc. And so are the weldments between the cans and the flanges. In this study, for the top flange part of the tower, by FEM using ANSYS, we retrieved the maximum von Mises stress on that and carried out fatigue analysis using stresses at such weak points.

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Analysis of a Dynamic Rig Test Model for Truck Chassis Systems (트럭 샤시 시스템의 동적 리그시험모텔 해석)

  • 임재혁;성현수;임세영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.94-100
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    • 2004
  • A dynamic finite element analysis of a rig test model for truck chassis systems is conducted to establish an appropriate model designed to predict the fatigue life. A reference Belgian road input, which has been obtained from a field test, is imposed on the finite element model in the modal finite element analysis, and the resulting strain history is employed for the prediction of the fatigue life. This is compared with the prediction based upon the strain history measured in the field test. The two agree with each other within the limitation of the field data and the input data to the model. The high frequency responses over 50 Hz are confirmed to be negligible as far as their effect on the fatigue life is concerned.

Multi-MW Class Wind Turbine Blade Design Part I : Aero-Structure Design and Integrated Load Analysis (Multi-MW급 풍력발전용 블레이드 설계에 관한 연구 Part I : 공력-구조 설계 및 통합하중해석)

  • Kim, Bum Suk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.4
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    • pp.289-309
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    • 2014
  • A rotor blade is an important device that converts kinetic energy of wind into mechanical energy. Rotor blades affect the power performance, energy conversion efficiency, and loading and dynamic stability of wind turbines. Therefore, considering the characteristics of a wind turbine system is important for achieving optimal blade design. This study examined the general blade design procedure for a wind turbine system and aero-structure design results for a 2-MW class wind turbine blade (KR40.1b). As suggested above, a rotor blade cannot be designed independently, because its ultimate and fatigue loads are highly dependent on system operating conditions. Thus, a reference 2-MW wind turbine system was also developed for the system integrated load calculations. All calculations were performed in accordance with IEC 61400-1 and the KR guidelines for wind turbines.

Glasses-free Interactive 3D Display: The Effects of Viewing Distance, Orientation and Manual Interaction on Visual Fatigue (무안경식 Interactive 3D Display: 시청거리, 시청방위, 협응동작이 시각피로에 미치는 영향)

  • Kim, Duk-Joong;Li, Hyung-Chul O.;Kim, Shin-Woo
    • Journal of Broadcast Engineering
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    • v.17 no.4
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    • pp.572-583
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    • 2012
  • In this study, we investigated visual fatigue in i3D system and basic factors that contribute to visual fatigue in the system. i3D is a type of glasses-free display which supports elementary manual interaction of users with the display. In Experiment 1, we performed open-ended survey of visual fatigue and collected responses from observers which then were used as survey questions for visual fatigue. The questions were validated by factor analysis from which we derived fatigue measurement scale. In Experiment 2, we measured visual fatigue in various conditions using survey questions obtained from Experiment 1. Using manual interaction (present/absent), viewing distance(1/2/4m), and viewing orientation($0/28/56^{\circ}$) as three factors in within-subject design, we measured visual fatigue in each condition. The results indicated that visual fatigue deceases with farther viewing distance, but viewing orientation and manual interaction does not influence visual fatigue. Although fatigue unexpectedly decreased in an extreme viewing condition (e.g., distance 1m, orientation $56^{\circ}$), the results were obtained because of technical limitation of glasses-free 3D display. General discussion provides discussion on limits of the current study and suggestions for future research.

Load capacity simulation of PTO gears for a small cultivator during rotary ditching operation (구굴 작업에 따른 소형 관리기의 PTO 기어 부하 용량 시뮬레이션)

  • Lee, Pa-Ul;Choi, Changhyun;Choi, Youngsoo;Lee, Lijung;Kim, Yongjoo
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.11-11
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    • 2017
  • 지속적인 고령화 추세에 따라 여성과 고령층의 노동력이 차지하는 비율이 높아지고 있어, 사용하기 편리한 소형농기계의 요구가 증가하고 있는 실정이다. 본 연구에서 사용한 소형 관리기는 정식 작업 전 경운, 정지 등 다양한 작업이 가능한 농기계이다. 본 연구에서는 소형 관리기에 토크 측정 시스템을 구성하였으며, 작업 중 가장 큰 부하를 받는 구굴 작업 부하를 측정하였다. 또한, 작업 시 가장 직접적으로 영향을 받는 PTO (Power Take Off) 기어의 부하 용량(load capacity)을 기어 해석 소프트웨어를 이용하여 분석하였다. PTO 기어의 부하 용량은 안전율, 피로수명을 대상으로 평가하였다. 측정된 부하 데이터는 변동 하중이므로, 부하 크기와 빈도수의 규칙적인 신호로 단순화하기 위하여 레인플로우 카운팅 방법을 사용하였으며, SWT (Smith-Watson-Topper) 방법을 이용하여 공칭 토크를 계산하였다. PTO 기어의 안전율은 ISO 6336, 피로 수명은 마이너 법칙(Miner rule)을 이용하여 계산하였다. PTO의 변속 단수 총 2단이며, 5개의 스퍼 기어로 구성되어 있다. 시뮬레이션 결과, 소형 관리기의 주행 속도 또는 PTO의 회전속도 증가에 따라 PTO에서 발생하는 평균 부하가 크게 나타났다. 또한 주행 단수 및 PTO 기어 단수가 증가할수록 기어의 안전율과 피로 수명이 감소하였으며, 특히 PTO 기어의 안전율은 접촉 응력에서의 안전율보다 굽힘 응력에서의 안전율이 급격하게 감소하였다. 소형 관리기의 PTO 수명은 주행 단수 2단, PTO 단수 2단 일 때 가장 적게 나타났다. 따라서 소형 관리기의 주행 속도와 PTO 회전 속도를 저속으로 작업하는 것이 PTO 기어의 수명에 더 유리할 것으로 판단된다.

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Prediction of Thermal Fatigue Life of Engine Exhaust Manifold under Thermo-mechanical Cyclic Loading (열적-기계적 반복하중을 받고 있는 엔진 배기매니폴드의 열피로 수명예측)

  • Choi, Bok-Lok;Chang, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.911-917
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    • 2010
  • In this study, we performed structural and fatigue analyses of the engine exhaust manifold that was subjected to thermo-mechanical cyclic loading. The methodologies used in this study are based on an approach in which the techniques for modeling the exhaust system, the temperature-dependent properties of the material, and thermal cyclic loading are taken into consideration and a reliable strategy is adopted for failure prediction. An application example shows that at an elevated temperature, considerable compressive plastic deformation is observed and that at a low temperature, tensile stresses remain in those parts of the test exhaust manifold where failure is observed. In order to predict fatigue life, mechanical damage is determined on the basis of the stress.strain hysteresis loops by using the classical Coffin.Manson equation and by adopting a method in which the dissipated plastic energy is taken into consideration.

Dynamic Stability Analysis of Wind Turbines Considering Periodic Blade Pitch Actions (블레이드의 주기적 피치운동을 고려한 풍력 터빈의 동적 안정성 해석)

  • Kim, Kyungtaek;Lee, Chongwon
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.186-186
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    • 2010
  • 개별 블레이드 피치 제어(individual blade pitch control)는 각각의 로터 블레이드의 피치각을 독립적으로 조정함으로써 블레이드에 작용하는 공력을 변화시키는 원리로 풍력 터빈 구조물에 발생하는 동적 피로하중을 저감시키기 위한 제어기법이다. 그러나 개별 피치 제어에 의해 발생하는 각 블레이드의 독립적인 피치 운동은 풍력 터빈 회전자에 비대칭성을 야기하고 구조물의 동적 불안정 현상을 발생시킬 수 있기 때문에 이에 대한 정확한 동적 해석이 선행되어야 한다. 하지만 블레이드의 피치 운동이 반영된 풍력 터빈은 시변계로 간주되어 기존의 시불변계 해석기법을 직접 적용할 수 없기 때문에 동적 해석에 어려움이 있다. 이 논문에서는 각각의 블레이드 피치운동을 주기함수로 근사화 함으로써 풍력 터빈을 주기 시변계로 모형화한다. 그리고 효율적으로 주기 시변계의 근사해를 구하기 위한 변조 좌표 변환(modulated coordinate transformation)기법을 적용하여 블레이드의 피치운동이 반영된 풍력 터빈의 동적 안정성 해석을 수행하였다. 그리고 현재 풍력 터빈의 동적 해석에 활용되는 대표적인 해석 기법인 다중 블레이드 좌표변환(multi-blade coordinate transformation)기법을 이용한 해석보다 정확한 결과를 얻을 수 있음을 보였다.

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Design and Performance Evaluation of Integrated Exhaust Manifold (일체형 배기다기관 설계 및 성능 평가)

  • Oh, Jin-Ho;Ryu, Jeong-Soo;Kim, Jae-Hyun;Choi, Han-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.905-910
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    • 2010
  • Exhaust manifolds are the first structures to be developed by hydroforming; mass production of exhaust manifolds by this method will be possible soon. This is obviously related with tight emission regulation induced by environmental problems commonly for both domestic and worldwide and standards, thus evoking its solution for domestic automakers. Compared to conventional cast products, thin-gauge tubular hydroformed exhaust manifold have superior features; for example, in the hydroformed exhaust manifold, gas decomposition during the cold-start period of the engine is reduced by lowering the heat sink, and manufacturing process is simplified since less welding is involved. The aim of this study is to develop a hydroformed exhaust manifold; the study deals with the components, the hydroforming process, and tool design of the manifolds. The performance of the exhaust system is evaluated by performing flow analysis, heat-transfer analysis, heat-stress analysis, and fatigue analysis by using a computer.