• Journal of the Korean Society for Nondestructive Testing
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• v.33 no.4
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• pp.368-375
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• 2013

Failure of small bore piping welds is a recurring problem at nuclear power plants. And the socket weld cracking in small bore piping has caused unplanned plant shutdowns for repair and high economic impact on the plants. Consequently, early crack detection, including the detection of manufacturing defects, is of the utmost importance. Until now, the surface inspection methods has been applied according to ASME Section XI requirements. But the ultrasonic inspection as a volumetric method is also applying to enforce the inspection requirement. However, the conventional manual ultrasonic inspection techniques are used to detect service induced fatigue cracks. And there was uncertainty on manual ultrasonic inspection because of limited access to the welds and difficulties with contact between the ultrasonic probe and the OD(outer diameter) surface of small bore piping. In this study, phased array ultrasonic inspection technique is applied to increase inspection speed and reliability. To achieve this object, the 3.5 MHz phased array ultrasonic transducer are designed and fabricated. The manually encoded scanner was also developed to enhance contact conditions and maintain constant signal quality. Additionally inspection system is configured and inspection procedure is developed.

• Journal of the Korea institute for structural maintenance and inspection
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• v.18 no.5
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• pp.96-106
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• 2014

The increased vibration level of the railway bridge could make significant noise and, also, cause structural damages such as fatigue cracks. Related to these subjects, a spherical elastomeric bridge bearing, which is layered by hemispherical rubber and steel plates, was investigated in terms of its vibration performance. Several different shape factors could be considered by changing the curvature of hemispherical surface and size in rubber and steel plate thicknesses in the manufacturing stage. The performance of the spherical elastomeric bearing for the reduction in vibration was compared with that of the conventional bearing by performing vibration experiments on a scale-downed model. The rubber material characteristics and spherical shape are found to be important parameters in reducing the bridge vibration.

• Journal of Biomedical Engineering Research
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• v.24 no.5
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• pp.427-434
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• 2003

In this paper, we present a speech-based Environmental Control System(ECS) and its application. In the concrete, an ECS using the speech recognition and an portable wheelchair lift control system with the speech synthesis are developed through the simulation and the embodiment. The developed system apply to quadriplegic man and we evaluate the result of physical effect and of mental effect. Speech recognition system is constructed by real time modules using HMM model. For the clinical application of the device, we investigate the result applied to 54-years old quadriplegic man during a week through the questionnaires of Beck Depression Inventory and of Activity Pattern Indicator. Also the motor drive control system of potable wheelchair lift is implemented and the mechanical durability is tested by structural analysis. Speech recognition rate results in over 95% through the experiment. The result of the questionnaires shows higher satisfaction and lower nursing loads. In addition, the depression tendency of the subject were decreased. The potable wheelchair lift shows good fatigue life-cycle as the material supporting the upper wheelchair and shows the centroid mobility of safety. In this paper we present an example of ECS which consists of real-time speech recognition system and potable wheelchair lift. Also the experiments shows needs of the ECS for korean environments. This study will be the base of a commercial use.

• Proceedings of the Korean Vacuum Society Conference
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• 2010.02a
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• pp.273-273
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• 2010

고열부하 환경에 노출되는 핵융합로의 플라즈마 대향부품은 주로 낮은 원자번호 물질-열전도가 좋은 물질-구조체의 순으로 다층 구조를 이루고 있으며, 이들 간의 우수한 접합성은 부품의 성능을 좌우하는 핵심 요소이다. 이러한 플라즈마 대향부품의 건전성을 평가하기 위해서는 고열속의 열부하를 반복적으로 인가하는 시험이 요구되며, 이를 위해 본 연구원에서는 KoHLT-1, 2의 시험시설을 운용하고 있다. 본 시설에서는 열부하원으로서 그라파이터 히터를 사용하며, 히터는 두 개의 시험 대상부품 사이에 설치되고, 히터에 고전류를 인가하여 복사열에 의해 시험 부품에 열부하를 가하게 된다. 고열부하 환경에서 열피로 시험을 위해 히터에 인가되는 전류를 시간에 따라 일정한 패턴으로 반복적으로 ON-OFF 하게 된다. 본 논문에서는 이러한 고열부하시험을 수행함에 있어 고려해야 할 여러 가지 요소에 대해 논의하였다. 우선 인가하는 열유속(heat flux) 값은 일차적으로 시험시설의 최대 출력에 의해 좌우되며, 시험대상물의 운전조건 및 열부하 반복횟수에 의해 결정된다. 열부하 반복횟수는 주어진 열유속 값에 대해 total strain이 파단에 이르는 수준에 의해 결정된다. 열부하를 인가하는 시간은 히터에 전류를 인가했을 때 요구되는 온도로 상승하는 데 걸리는 시간과 시험대상물의 온도가 더 이상 증가하지 않는데 걸리는 시간에 의해 좌우된다. 냉각시간은 길수록 시험대상물의 온도가 냉각수의 온도에 접근하게 되나 너무 길어지면 시험시간이 급격히 증가하게 되므로, 온도 감소 곡선을 검토하여 적절한 시간을 정하게 된다. 열유속 측정은 냉각수의 온도 상승값과 유량으로부터 계산하게 되며, 정확한 측정을 위해서는 열부하를 인가하는 시간이 충분히 길어야 한다. 또한 시험대상 부품에서 열부하가 인가되는 면적을 정확히 정의해야 하며, 냉각관로에 열부하가 인가되어서는 않된다. 또한 시험대상부품을 지지하는 지지구조체를 통한 열손실을 최소화해야 정확한 열유속을 측정할 수 있다. 시험대상부품을 설치할 때 히터와의 간격 또한 결정해야 할 중요한 요소이며, 간격이 좁을수록 최대 열유속 값을 증가시킬 수 있으나, 너무 가까운 경우 히터의 열변형에 의한 접촉 및 아크 방전의 가능성이 있으며, 이 경우 히터와 시험대상부품의 손상을 가져오게 된다. 시험대상물이 국제열핵융합로(ITER)의 일차벽과 같이 베릴륨이 포함되어 있는 경우 방전에 의한 손상은 인체에 유해한 오염의 원인이 될 수 있다. 또한 순간적인 방전은 고가의 고전류전원의 고장을 유발할 수도 있다. 열부하 시험 중 시험대상물의 온도를 정확히 측정하는 것은 필수적이며, 온도 변화 곡선으로부터 시험대상물의 건전성 여부를 판단할 수 있다. 이를 위해 변화를 가장 잘 탐지 할 수 있는 위치에 온도 센서를 설치하는 것이 관건이며, 이는 사전 분석을 통해 알 수 있다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.7
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• pp.1042-1049
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• 1997

LMFBR(Liquid Metal Fast Breeder Reactor) vessel is operated under the high temperatures of 500-550.deg. C. Thus, transient thermal loads were severe enough to cause inelastic deformation due to creep-fatigue and plasticity. For reduction of such inelastic deformations, Y-piece structure in the form of a thermal sleeve is used in LMFBR vessel under repeated start-up, service and shut-down conditions. Therefore, a systematic method for inelastic analysis is needed for design of the Y-piece structure subjected to such loading conditions. In the present investigation, finite element analysis of heat transfer and inelastic thermal stress were carried out for the Y-piece structure in LMFBR vessel under service conditions. For such analysis, ABAQUS program was employed based on the elasto-plastic and Chaboche viscoplastic constitutive equations. Based on numerical data obtained from the analysis, creep-fatigue damage estimation according to ASME Code Case N-47 was made and compared to each other. Finally, it was found out that the numerical predictio of damage level due to creep based on Chaboche unified viscoplastic constitutive equation was relatively better compared to elasto-plastic constitutive formulation.

• Journal of the Korean Society for Nondestructive Testing
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• v.32 no.2
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• pp.149-154
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• 2012

The size and distribution of welding residual stress and welding deformation in welding structures have an effect on various sorts of damage like brittle failure, fatigue failure and stress corrosion cracking. So, research for this problem is necessary continuously. In this study, non-destructive technique using laser electronic speckle pattern interferometry, plate of welding specimen according to the external load on the entire behavior of residual stress are presented measurement techniques. Once, welding specimen force tensile loading, using electronic speckle pattern interferometry is measured. welding specimen of base metal and weld zone measure strain from measured result, this using measure elastic modulus. In this study, electronic speckle pattern interferometry use weld zone and base metal parts of the strain differences using were presented in residual stress calculated value, This residual stress value were calculated by numerical calculation. Consequently, weld zone of modulus high approximately 3.7 fold beside base metal and this measured approximately 8.46 MPa.

• Journal of the Korean Society for Precision Engineering
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• v.28 no.9
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• pp.1078-1085
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• 2011

Prediction of a minimum crack size for growth, which is defined as a crack size that grows fast enough to keep ahead of its removal by contact wear and periodic grinding, is the most demanding work to prevent rail from fatigue failure and develop cost effective railway maintenance strategy In this study, we investigated the wheel load increment due to a rail defect during a train ran over it, and its effect on the minimum crack size for growth. For this purpose, we developed simulation software based on the Fletcher and Kapoor's "2.5D" model and measured wheel load increment during a train passed over a defect. A maximum contact pressure and contact patch size were calculated by 3D FEM and crack growth analyses were performed by varying two of dominant contact contributors; surface friction coefficient(0.1, 0.2, 0.3 and 0.4) and crack aspect ratio. The minimum crack sizes for growth were calculated from 0.29 to 1.44mm depending on the contact conditions. They were decreasing with increasing surface friction coefficient and decreasing with crack aspect ratio(a/b).

• Journal of Biosystems Engineering
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• v.35 no.3
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• pp.182-188
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• 2010

Post-Harvest processing engineering is a field that studies prevention of the quality change of agricultural products during sorting, packaging, storage, and distribution after harvested. In distribution steps, agricultural products could be damaged by physical force, it is the main reason of low quality and they lost value of commodities. This study was performed to find the vibration characteristics of the peach, and to find the extent of the damage on the peach by fatigue stress. The vibration data was obtained on expressway and the vibration characteristics of peach was used to find the damage on the peach. To analyze the vibration characteristics of peach, the resonance frequency and vibration transmissibility were measured. The resonance frequency of the peach was 167.98 Hz and the transmissibility was 4.06 at resonance point. It was 150 ~ 250 Hz that the transmissibility was more than 1. And the transmissibility in simulated test was measured. When the trasmissibility was more than 1, the range was 15 ~ 65 Hz, and when it was less than 1, the range was 65 ~ 175 Hz. When the transmissibility was about 1, the range was 5 ~ 15 Hz. The damage and the vibration cycle numbers of peaches were compared with input frequency and acceleration. More damage and less cycle number happened in 30 Hz than in 62.5 Hz. The reason was that the transmissibility of 30 Hz was higher and the vibration displacement in lower frequency was more. The more acceleration and cycle number increased, the more the bruising volume of peaches increased. The bruising volume ratio for vibration fatigue was measured according to input acceleration and cycle number. Using measured data, regression models for bruising volume ratio(BVR) was developed as a function of the acceleration(A) and cycle number(CN) as follows. BVR = a * $A^b*$ $(CN)^c$

• Journal of the Korean Society for Nondestructive Testing
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• v.21 no.2
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• pp.163-168
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• 2001

Due to aging, adhesively bonded and riveted aircraft lap joints can contain distends, cracks around rivet holes, fatigue induced flaws, and corrosion. It is required for the safety of aircraft to inspect these defects through the whole region of mint in rapid speed. Bond quality or adhesively bonded and riveted aluminum lap splice joints is investigated using non-contact remote ultrasonic nondestructive evaluation (NDE). Non-contact ultrasonic tests are performed using laser generation and air-coupled transducer detection. A Q-switched Nd:YAG laser and a periodic transmission mask are used to generate a selected Lamb mode. The Lamb wave is generated on one side of the lap splice joint, propagates along the plate, interacts with the joint and is detected on the other side by a micromachined air-coupled capacitance transducer. Analysis of recorded signals allows to evaluate the condition of the bond.

• KEPCO Journal on Electric Power and Energy
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• v.3 no.2
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• pp.107-111
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• 2017

The reliability on high cycle fatigue damage mechanism for new blades manufactured by reverse-engineering is demonstrated by success-run test. Turbine blades always experience various dynamic loads in turbine operation, as well as being in resonance condition and forced by fluid-induced vibrations mostly during run-up/down, which may accumulate high cycle damage to the blades. The accidents caused by blade failure especially incur not only a lot of troubles to the machinery but also huge financial losses. Therefore it is necessary to verify the reliability of blades in advance for the safe use. The success run test for the reliability demonstration is designed and performed for the new blades using the technique known as resonant high cycle fatigue testing.