• 제목/요약/키워드: 피로균열개시수명

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피로실험 및 균열진전 해석을 통한 용접부의 피로수명 예측에 관한 연구 (A Study on Fatigue Life Prediction of Welded Joints Through Fatigue Test and Crack Propagation Analysis)

  • 전유철;김유일;강중규;한종만
    • 대한조선학회논문집
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    • 제38권3호
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    • pp.93-106
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    • 2001
  • 선체 구조에서 피로 손상을 받기 쉬운 용접 부위인 T형 이음부(T-joint) 및 호퍼 너클 이음부(hopper knuckle joint) 모델의 피로실험 및 선형탄성 파괴역학을 이용한 피로균열 진전해석을 수행하였다. 집중 응력(hot spot stress)을 적용하여 정의된 균열 개시수명(균열 깊이 1mm)을 기준으로 하는 통합된 S-N선도를 작성하였으며, 잔류응력을 고려한 피로균열 진전해석을 통하여 피로균열 진전수명을 정확히 예측할 수 있었다. 또한, 임의의 형상을 가지는 용접 이음부(weld joint)의 피로균열 진전수명에 대한 정량화의 가능성을 확인하였다.

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구멍이 있는 고속 회전 원통용기의 파손 및 수명 해석 (Analysis of Fatigue Life and Failure of High-Speed Rotating Cylindrical Vessel with Holes)

  • 이억섭;김홍민;최혜빈
    • 대한기계학회논문집A
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    • 제34권4호
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    • pp.439-446
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    • 2010
  • 파괴역학을 적용하여 고속 회전 원통 용기의 파손 원인을 분석하였다. 파괴역학을 적용하여 고속회전 원통 용기의 파손 원인과 파손 과정을 상세하게 분석하였다. 파손 해석과 수명 해석을 수행하는데 필요한 정보인 원통 용기 제작 당시 사용한 재료의 파괴역학적인 물성치를 포함하는 피로 파손 해석 과정을 요약하였다. 원통 용기에 발생하는 이론적 원통 용기최대응력의 크기와 가동조건 하에서 발생한 결과를 비교하였다. 시편의 파면을 OM과 SEM으로 관찰하여 피로 균열 전파 개시 지점을 찾고, 균열전파의 거동을 규명한 후 피로균열전파 수명을 산정하였다. Paris model 을 적용하여 산정된 피로수명과 고속 회전 원통 용기의 실제 피로 수명을 비교하였다.

선체 용접부의 균열진전 및 피로수명 예측에 관한 연구(I) (A Study of Crack Propagation and Fatigue Life Prediction on Welded Joints of Ship Structure(I))

  • 김경수;;서용석;장범선;김범일;권영빈
    • 대한조선학회논문집
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    • 제45권6호
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    • pp.669-678
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    • 2008
  • The fatigue life of ship structure under cyclic loading condition is made up of initiation and propagation stages. In this study, crack growth test is carried out on large scale structure test specimens and fracture mechanical analysis is performed. The fatigue lives measured from fatigue tests are compared with DNV, Matsuoka and BS 5400 S-N curve. And to predict the crack initiation life, S-N curve, corresponding to crack length 20mm at welded joint, is developed based on hot spot stress range. Also crack propagation life is calculated using crack growth equation. Consequently, computed crack propagation life is compared with experiment results.

국부변형률근사법을 이용한 차체 점용접부의 피로수명 예측에 관한 연구 (A Study of Fatigue Life Prediction for Automotive Spot Weldment using Local Strain Approach)

  • 이송인;나성훈;나의균;유효선
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.61-66
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    • 2000
  • The fatigue crack initiation life is studied on automotive spot weldment made from cold rolled carbon steel(SPC) sheet by using DCPDM and local strain approach. It can be found that the fatigue crack initiation behavior in spot weldment can be definitely detected by DCPDM system. The local stresses and strains are estimated by elastic-plastic FEM analysis and the alternative approximate method based on Neuber's rule were applied to predict the fatigue life of spot weldment. A satisfactory correlation between the predicted life and experimental life can be found in spot weldment within a factor of 4.

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선체 용접부의 균열진전 및 피로수명예측에 관한 연구(II) (A Study of Crack Propagation and Fatigue Life Prediction on Welded Joints of Ship Structure (II))

  • 김경수;심천식;권영빈;고희승;기혁근
    • 대한조선학회논문집
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    • 제45권6호
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    • pp.679-687
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    • 2008
  • The fatigue life of ship structure under cyclic loading condition is made up of crack initiation and propagation stages. For a welding member in ship structure, the fatigue crack propagation life is more important than the fatigue crack initiation life. To calculate precisely the fatigue crack propagation life at the critical welding location, the knowledge of the residual stress sensitivity on the fatigue strength is necessary. In this study, thermo elastic-plastic analysis was conducted in order to examine the effect of residual stress on the fatigue crack propagation life. Also the fatigue crack propagation lives considering residual stress were calculated using fatigue crack growth code, AFGROW, on the basis of fracture mechanics. AFGROW is widely used for fatigue crack growth predictions under constant and variable amplitude loading. The reliability of AFGROW on the fatigue of ship structure was confirmed by the comparison of the estimated results with the fatigue propagation test results.

외경홈을 지닌 C형 시험편의 저주기 피로수명평가 (Low Cycle Fatigue Life Evaluation of External Grooved C-shaped Specimen)

  • 이송인
    • 대한기계학회논문집A
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    • 제21권2호
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    • pp.199-208
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    • 1997
  • A local strain approach was applied to an external single and double grooved C-shaped specimen in order to evaluate and predict the fatigue crack initiation life by using low cycle fatigue properties. The low cycle fatigue properties were determined from the strain-controlled fatigue tests using smooth cylindrical axial specimens. Fatigue crack initiation life was evaluated by a life prediction software, FALIPS, based on the local strain approach. The fatigue life was significantly influenced by the mean stress, and SWT parameter represented the fatigue life effectively. The predicted fatigue crack initiation life was then compared to the experimental fatigue life evaluated from the C-shaped fatigue test specimens. A good correlation was found between the experimental and predicted fatigue lives within factors of 2 and 4 for the single and double grooved C-shaped specimens respectively. Also, experimental fatigue life of the double grooved specimen was 10-12 times longer than that of the single grooved specimen.

국부변형률근사법을 이용한 차체 점용접부의 피로수명 예측에 관한 연구 (A Study of Fatigue Life Prediction for Automotive Spot Weldment Using Local Strain Approach)

  • 이송인;권일현;이범준;유효선
    • 대한기계학회논문집A
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    • 제25권2호
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    • pp.220-227
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    • 2001
  • The fatigue crack initiation life is studied on automotive tensile-shear spot weldment made from cold rolled carbon steel(SPC) sheet by using DCPDM and local strain approach. It can be found that the fatigue crack initiation behavior in spot weldment can be definitely detected by DCPDM system. To predict the fatigue life of spot weldment, the local stresses and strains at the potential critical region are estimated by approximate method based on Neubers rule and elastic-plastic FEM analysis. A satisfactory correlation between the predicted life obtained from Local strain approach based on Neubers rule and experimental life can be found in spot weldment within a factor of 2.

스톰 하중을 받는 용접 구조물의 피로 수명 평가에 대한 실험 연구 (An Experimental Study on Fatigue Life Evaluation of Welded Joints under Storm Loading)

  • 유창혁;김경수;서용석;심용래;하영수;유원효;최현준
    • 대한조선학회논문집
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    • 제49권1호
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    • pp.99-108
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    • 2012
  • In this paper, fatigue tests are conducted for the specimens with longitudinal and transverse attachment under variable amplitude axial loading based on storm model. Considered loadings include repeated single storm, 6 or 8 storms randomly, and storms including calm sea condition while the mean stress and the maximum stress of loadings are changed. The effect of three variables are investigated; root mean square(RMS) value of stress amplitude, mean stress shift and maximum stress, which can characterize storm loading on fatigue life. In addition, experiments including calm sea loading are also carried out to investigate the effect of calm sea state. Test results are evaluated and compared with DNV-CN2005 and Matsuoka's method for the estimation of crack initiation and propagation life. To verify the validity of the criteria, the measured crack initiation lifes are compared with the specific crack length 15mm, which are calculated with beach marks.