• Title/Summary/Keyword: 피로강도 향상

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A Study on Estimation of Infinite Fatigue Life in Cruciform Fillet Welded Joint (십자형 필릿 용접부에서의 무한 피로수명 평가에 관한 연구)

  • Lee, Yong-Bok
    • Journal of the Korean Institute of Gas
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    • v.17 no.1
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    • pp.19-25
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    • 2013
  • The joining methods of steel structures of gas facilities, bridges, ships etc. by welding are composed mostly of T-type or cruciform fillet welding and full penetration or partial penetration according to the uses and the shape of the structures. In this study, it was examined the characteristics of fatigue crack according to penetration depth in relation to material thickness in the cruciform fillet welded joints. From the results, it was investigated the safe design stresses within the range of infinite life. When the LOP length is long the range of infinite life is small with root failure and when the LOP length is short the range of infinite life is large with teo failure. For the specimen of material thickness, 20mm welded by 3 pass compared with 10mm, 15mm welded by 2 pass, the fatigue strength and the range of infinite life was more improved by increasing of notch toughness from formation of micro-ferrite acicular structure.

Static and Fatigue Flexural Tests of Ductile High-performance Fiber Reinforced Cementitious Composites (고인성 섬유보강 콘크리트의 정적 및 피로 휨시험)

  • Shin, Kyung-Joon;Lee, Do-Keun;Lee, Kyoung-Chan;Kim, Sung-Il
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.602-608
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    • 2021
  • Recently, research and development has been conducted to impart high performance and functionality to concrete materials by mixing various reinforcing materials into the matrix. Ductile fiber reinforced concrete using a large amount of fibers shows a distributed multiple cracking behavior, and various studies are being conducted on this material. However, research is focused on static behavioral analysis but studies on cyclic behaviors are not sufficient. In this study, beams were made of ductile fiber reinforced concrete with various fiber contents, and static and fatigue flexural tests were performed. As a result, the effect of fiber content on the flexural behavior was analyzed. Also, the applied load level and fatigue life relationship of ductile fiber reinforced concrete was proposed. Concrete with high ductile property could be achieved with a fiber content of 2%. When 0.5% fiber was more added, the maximum flexural strength was similar, but the flexural toughness is nearly doubled. On the other hand, there was no significant difference in the fatigue life of these two mixtures.

Thermal Shock Fatigue Influence on Mechanical Property Behavior of PBT Resin Embedded by Glass Fibers and Thermal Conductive Particles (유리섬유와 열전도성 첨가제가 함유된 PBT 수지의 기계적 물성거동에 미치는 열충격피로의 영향)

  • Kim, Ki-Soo;Choi, Nak-Sam;Park, Sang-Dae
    • Composites Research
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    • v.27 no.3
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    • pp.83-89
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    • 2014
  • The purpose of this study is to improve the strength and thermal conductivity of polybutylene terephthalate (PBT) by embedding various additives. Specimens were prepared using PBT pellets embedded with glass fibers (GF) and boron nitride (BN) powders. The test results showed that tensile strength decreased, and thermal conductivity increased with increasing BN contents. with thermal shock cycles conducted, unfilled PBT showed a considerable decrease in failure strain and strength, whereas strength and thermal conductivity of glass fiber and BN particle-embedded PBT had little differeces. With increasing BN, the thermal conductivity of PBT composites was highly improved.

Functionally Gradient Materials (FGMs) for Improved Thermo-mechanical Properties (열.기계적 특성 향상을 위한 경사기능 재료 (FGM))

  • 박성용;김진홍;김문철;박찬경
    • Journal of Powder Materials
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    • v.11 no.1
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    • pp.8-15
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    • 2004
  • The basic concept of functionally gradient materials (FGM) is to fabricate materials type having possibilities of applications in various fields by changing their intrinsic properties with continuous gradient. The present communication has reviewed the developments and applications of various FGMs designed for improved thermo-mechanical properties, in which the thermal protective and wear resistant materials are especially focused. Effects of thermo-mechanical properties and limits of FGMs designed for high temperature applications were mainly understood in terms of residual stress evolved from the design and fabrication. In addition, FGMs applied in structural parts were also introduced and discussed in terms of typical fabrication method for FGMs.

Comparison of Resin Impregnation and Mechanical Properties of Composites Based on Fiber Plasma Treatment (섬유 플라즈마 처리에 따른 복합재료의 수지 함침성 및 기계적 특성 비교)

  • Seong Baek Yang;Donghyeon Lee;Yongseok Lee;Dong-Jun Kwon
    • Composites Research
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    • v.36 no.6
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    • pp.388-394
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    • 2023
  • In composites manufacturing, increasing resin impregnation is a key way to speed up the manufacturing process and improve product quality. While resin improvement is important, simple fiber surface treatments can also improve resin flowability. In this study, different plasma treatment times were applied to carbon fiber fabrics to improve the impregnation between resin and fiber. Electrical resistivity measurements were used to evaluate the dispersion of resin in the fibers, which changed with plasma treatment. The effect of fiber surface treatment on resin spreadability could be observed in real time. When inserting a carbon fiber tow into the resin, the amount of resin that soaked into the tow was measured to objectively compare resin impregnation. Five minutes of plasma treatment improved the tensile and compressive strength of the composite by more than 50%, while reducing the void content and increasing the fire point impregnation flow rate. Finally, a dynamic flexural fatigue test was conducted using a portion of the composite used as an architectural composite part, and the composite part did not fail after one million cycles of a 3 kN load.

An Evaluation of Crack Resistance for Slag Asphalt Concrete Mixture Using Steel Slag Aggregates (제강슬래그 골재를 사용한 슬래그 아스팔트 혼합물의 균열저항성 평가)

  • Kim, Nakseok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.43 no.1
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    • pp.71-77
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    • 2023
  • With the continuous industrial development, not only natural resource depletion, waste generation, but also various weather conditions are becoming more frequent. Efforts are continuing to recycle industrial by-products to overcome the climate crisis and save resources. Slag is a representative by-product generated in the steel industry, and it is characterized by improving rutting resistance and moisture sensitivity by increasing strength and reducing deformation when used as a material for asphalt concrete. On the other hand, slag has expansion properties so it is used as a relatively low-value-added material such as embankment and refilling materials. In order to expand the application of slag, an experiment was conducted to evaluate the crack resistance of slag asphalt concrete pavement. As a result of the indirect tensile strength test, it was found that the asphalt mixture using slag aggregate showed a value 1.13 times higher than that of the general HMA with the same particle size, and the toughness was 1.17 units, improving crack resistance. In addition, it was found that the failure number of the 4-point beam fatigue experiment and the slag asphalt mixture was 20,409, which was more than doubled compared to the general HMA. Furthermore, Overlay Test showed a tensile load residual rate of 4 times or more, improving crack resistance to repeated fatigue. Accordingly, the use of slag aggregate will likely have various advantages in improving the performance of asphalt concrete pavement.

The Development Methods of Fatigue Strength Improvement for the Marine Structural Steel (해양구조용강의 피로강도향상 공법개발)

  • Park, Keyoung-Dong;Jung, Jae-Wook
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.106-111
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    • 2003
  • This study made an experiment On fatigue crack propagation da/dn, stress intensity factor range ${\Delta}K$ respectively in room temperature and in low temperature. And we got the following characteristics from fatigue crack growth test carried Out in the environment of room temperature and law temperature at $25^{\circ}C$, $-60^{\circ}C$, $-80^{\circ}C$, and $-100^{\circ}C$ in the range of stress ratio of 0.3 by means of opening made displacement. The threshold stress intensity factor range ${\Delta}Kth$ in the early stage of fatigue crack growth (Mode I) and stress intensity factor range ${\Delta}K$ in the stable of fatigue crack growth (Made II) was decreased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at law temperature and high temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region.

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Computational Analysis of Bearing Screw Used in Lead Screw (리드스크루에 사용되는 베어링 스크루의 전산내구해석)

  • Kim, Min-Gun;Cho, Seok-Swoo;Kim, Dong-Youl;Kim, Yo-Seb
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1557-1562
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    • 2011
  • In order to assess the stiffness of bearing screw used for lead screw, finite element analysis on stress and fatigue life of bearing screw has been performed. Based on these analysis, fatigue life dominant model of bearing screw was proposed. This improved model introduces a fillet to release the concentrated stress generated in the vicinity of bearing screw hole. This paper also considered the strength suitability when the bearing screw manufactured in W company was applied to X-ray CT.

Bead Shape and Conditions of Friction Stir Processing to Improve Fatigue Strength (피로강도 향상을 위한 표면마찰교반법의 가공조건 및 비드형상)

  • Park, Jeong-Ung;An, Gyu-Baek;Kim, Heung-Ju;Jo, Byeong-Cheol
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.73-79
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    • 2013
  • Burr grinding, Tungsten Inert Gas (TIG) dressing, ultrasonic impact treatment, and peening are used to improve fatigue life in steel structures. These methods improve the fatigue life of weld joints by hardening the weld toe, by improving the bead shape, and by creating the compressive residual stress. In this study, a new post-weld treatment method improving the weld bead shape and metal structure at the welding zone using Friction Stir Processing (FSP), a welding process, is proposed to enhance fatigue life. For that, a pin-shaped tool and processing condition employing Friction Stir Processing (FSP) is established through experiments. Experimental results revealed that fatigue life is improved by around 50% compared to as-welded fatigue specimens by reducing the stress concentration at the weld toe and by generating a metal structure finer than that of flux-cored arc welding (FCAW).

플라즈마 전해산화 공정 중 전해액 내의 인산염 변화에 따른 알루미늄 합금 산화피막의 형성

  • Yun, Sang-Hui;Kim, Seong-Cheol;Seong, Gi-Hun;Gang, Du-Hong;Min, Gwan-Sik;Cha, Deok-Jun;Kim, Jin-Tae;Yun, Ju-Yeong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.298-298
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    • 2013
  • 플라즈마 전해산화기술은 알루미늄 소재에 대해 기존의 양극 산화막, 전해 경질크롬 도금 및 플라즈마 세라믹 용사기술 등에 의해 구현할 수 없는 고기능성을 부여하여 월등히 우수한 경도, 내부식, 내마모, 전기절연, 열저항, 피로강도 등을 얻을 수 있는 획기적인 기술이다. 또한 최근 환경에 대한 관심이 점차 높아지면서 친환경적 공정과정과 경금속 소재의 제품에 내구성을 향상시킬 필요성이 높아지고 있다. 이러한 요구에 부합하는 플라즈마 전해 산화기술은 알칼리 수용액 중에서 Al, Ti, Mg 등의 표면에 산화 피막을 형성시키는 기술로써 기존의 양극산화(Anodizing)을 대체 할 수 있다. 본 연구에서는 Al6061을 이용하여 플라즈마 전해산화 공정에 사용되는 전해액의 종류 및 농도, 시간의 변화에 따른 산화 피막의 변화를 내전압 측정 및 FE-SEM, EDS, XRD를 통해 분석하였다. 전해액에 sodium hexameta phosphate과 potassium phosphate를 이용하여 phosphate 종류의 변화에 따른 피막 특성의 변화를 연구하였다. 그로인해 phosphate의 종류 및 농도, 시간 변화를 이용하여 플라즈마 전해산화공정의 산화 피막 물성 제어를 할 수 있다.

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