• Title/Summary/Keyword: 표면결함

Search Result 811, Processing Time 0.037 seconds

Development of Nondestructive System for Detecting the Cracks in KTX Brake Disk Using Rayleigh Wave (Rayleigh Wave를 이용한 KTX 제동 디스크의 균열 검측 시스템 개발)

  • Kim, Min Soo;Yeom, Yun Taek;Park, Jin-Hyun;Song, Sung Jing;Kim, Hak Joon;Kwon, Sung Duck;Lee, Ho Yong
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.37 no.1
    • /
    • pp.29-36
    • /
    • 2017
  • Recently, KTX (Korean Train Express) train stoppage accidents were mainly caused by malfunctioning equipment, aging and cracking of railway vehicles, crack breakages of brake disks, and breakages of brake disks. Breakage of brake disk can cause large-scale casualties such as high-speed collision and concern about derailment by hitting lower axle and wheel. Therefore, in this study, a brake disk with solid and ventilation type, which is the brake disk of a KTX train was modeled, and a dynamometer system was constructed to operate the disk. A Rayleigh wave was used to inspect the surface of the brake disk. An ultrasonic inspection module was developed for the brake disk by using a local immersion method due to the difficulty involved in ultrasonic inspection using an existing immersion method. In addition, the surface defects of the brake disk were evaluated using a dynamometer mock-up system and an ultrasonic inspection module of the brake disk.

공명초음파분광법을 활용한 광컨넥터용 결합소자의 결함 평가

  • 김성훈;이길성;양인영
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2004.05a
    • /
    • pp.48-48
    • /
    • 2004
  • RUS(공명초음파분광법)는 비파괴 검사법의 하나로서 공명 주파수와 주파수 응답을 매우 정확하게 측정할 수 있으며, 탄성학적인 성질과 이방성을 결정하는데 이용 가능하다. Paul Heyliger와 Hassel Ledbetter는 steel block의 표면 크랙과 복합적층물의 내부 손상을 검출하는데 RUS를 사용하였으며, Jay G. Saxton은 RUS를 이용하여 chops, cracks, voids등을 검출하므로써 RUS의 비파괴 검사기능으로서의 가능성을 찾았다. 현재 광섬유 응용 제품에 많이 이용되고 있는 광커넥터는 초정밀 가공을 필요로 하는 중요한 부품으로서 optical fiber, ball lense로 구성되어진다.(중략)

  • PDF

Evaluation of the Fatigue Behavior before and after Wall Thickness Penetration in Carbon Steel Pipes with Circumferential Part Through-Wall Surface Crack (원주방향 미관통 표면결함을 가지는 탄소강 배관의 두께관 통전.후의 피로거동 평가)

  • Seok-Hwan AHN
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.36 no.2
    • /
    • pp.147-154
    • /
    • 2000
  • 실온 대기 중에서 탄소강배관(STS370)의 피로시험을 행하였다. 배관에는 외부결함을 인공적으로 상정하여, 피로균열진전 및 관통의 거동, 균열형상, 누설 및 파단수명, 균열개구변위를 실험과 이론의 양면으로부터 비교·검토하였다. 특히, 배관의 벽두께 관통후에 있어서의 응력확대계수를 평가하기 위하여 새로운 식을 제안하였다. 피로균열이 관벽을 관통하기 전에 있어서는 판모델에 의한 Newman-Raju의 응력확대계수 평가식을 이용하므로서 aspect비와 누설수명 등 관통전의 피로균열성장거동을 평가할 수 있음을 나타내었다. 또한, 피로균열이 관벽을 관통한 후에 있어서는 본 논문에서 제안한 배관모델에 의한 응력확대계수의 평가식을 이용하여 관통후의 균열형상, 파단수명 및 균열개구변위 등 관통후의 피로균열성장거동을 평가하였다.

  • PDF

Light Scattering Characteristics of Defects on Silicon Wafer Surface (실리콘 웨이퍼 미세 표면결함의 광산란 특성 평가)

  • Ha T.H.;Song J.Y.;Miyoshi Takashi;Takaya Yasuhiro
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2005.06a
    • /
    • pp.1083-1086
    • /
    • 2005
  • Light scattering measurement system that can evaluate light scattering characteristic from defects on silicon wafer surface has been developed. The system uses $Ar^+$ laser as an illumination source, and a highly sensitive photomultiplier tube (PMT) for detecting scattered light from defects. Unlike with conventional measurement system, our system has ability to measure scattered light pattern from wide range of scattering angles with changeable incidence condition. It is shown that our developed system is effective to discriminate the types and sizes of defects from basic experimental results using a microscatch and a PSL sphere.

  • PDF

Structural and Opical Properties of ZnO Thin Films with Different Temperature of Sol-gel Solution (Sol-gel 용액의 온도변화에 따른 ZnO 박막의 구조적, 광학적 특성)

  • Park, Hyeong-Gil;Nam, Gi-Ung;Yun, Hyeon-Sik;Kim, So-A-Ram;Im, Jae-Yeong
    • Proceedings of the Korean Institute of Surface Engineering Conference
    • /
    • 2012.11a
    • /
    • pp.137-138
    • /
    • 2012
  • ZnO 박막을 Sol-gel용액을 이용한 스핀코팅 방법으로 석영기판 위에 성장하였고 Sol-gel 용액의 온도 변화에 따른 구조적, 광학적 특성을 분석하였다. ZnO 박막의 구조적, 광학적 특성을 조사하기 위해 field-emission scanning electron microscopy, X-ray diffraction (XRD), photoluminescence (PL), 그리고 ultraviolet-visible (UV) spectroscopy을 사용하였다. PL 분석에서 ZnO 박막은 orange 계열의 발광을 하였으며, PL spectra는 3.3 eV 부근의 near-band edge emission (NBE) 피크와 2.0 eV 부근의 deep-level emission (DLE) 피크로 이루어져있다. 모든 sol-gel 용액 온도에서, DLE 피크가 NBE 피크보다 더 우세하고 이 DLE 피크는 sol-gel 용액의 온도가 증가함에 따라 점점 증가하다가 감소하는 것을 알 수 있다. 이런 DLE 피크는 산소 공공, 아연 공공, 침입형 산소, 침입형 아연 등과 같은 결함에 의한 것이며, ZnO 박막은 sol-gel 용액의 온도에 따라 결함의 특성이 변화하였다.

  • PDF

InN 박막을 이용한 저결함 GaN 박막 성장연구

  • Kim, Yong-Deok;Park, Byeong-Gwon;Lee, Sang-Tae;Kim, Mun-Deok;Kim, Song-Gang;O, Jae-Eung
    • Proceedings of the Korean Vacuum Society Conference
    • /
    • 2013.02a
    • /
    • pp.485-485
    • /
    • 2013
  • Plasma-assisted molecular beam epitaxy법으로 자가 형성되는 InN 박막을 활용하여 GaN 박막의 결함밀도를 감소시키는 성장 구조 조건에 대하여 연구하였다. Sapphire 기판 위에 저온에서 GaN 핵층을 3 nm 두께로 성장하고, 그 위에 InN 박막을 성장 한 후, 고온에서 GaN을 성장하였다. InN박막의 성장 온도는 $450^{\circ}C$이고, 성장 시간을 30초에서 1분 30초까지 각각 달리 하였다. 실험결과 InN 층이 삽입된 GaN 박막이 상대적으로 고른 표면이 형성되는 과정을 reflection high energy electron diffraction로 관측하였고, atomic force microscope를 측정하여 표면 거칠기의 개선을 확인하였다. InN 성장시간 변화에 따른 결정학적, 광학적 특성 변화를 x-ray diffraction, photoluminescence 이용하여 조사하였고, 본 연구를 통해 InN박막을 활용한 양질의 GaN 박막 성장 가능성을 확인하였다.

  • PDF

Classification of Surface Defects on Cold Rolled Strip by Tree-Structured Neural Networks (트리구조 신경망을 이용한 냉연 강판 표면 결함의 분류)

  • Moon, Chang-In;Choi, Se-Ho;Kim, Gi-Bum;Joo, Won-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.31 no.6 s.261
    • /
    • pp.651-658
    • /
    • 2007
  • A new tree-structured neural network classifier is proposed for the automatic real-time inspection of cold-rolled steel strip surface defects. The defects are classified into 3 groups such as area type, disk type, area & line type in the first stage of the tree-structured neural network. The defects are classified in more detail into 11 major defect types which are considered as serious defects in the second stage of neural network. The tree-structured neural network classifier consists of 4 different neural networks and optimum features are selected for each neural network classifier by using SFFS algorithm and correlation test. The developed classifier demonstrates very plausible result which is compatible with commercial products having high world-wide market shares.

Relationships between Carrier Lifetime and Surface Roughness in Silicon Wafer by Mechanical Damage (기계적 손상에 의한 실리콘 웨이퍼의 반송자 수명과 표면 거칠기와의 관계)

  • 최치영;조상희
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
    • /
    • v.12 no.1
    • /
    • pp.27-34
    • /
    • 1999
  • We investigated the effect of mechanical back side damage in viewpoint of electrical and surface morphological characteristics in Czochralski silicon wafer. The intensity of mechanical damage was evaluated by minority carrier recombination lifetime by laser excitation/microwave reflection photoconductance decay technique, atomic force microscope, optical microscope, wet oxidation/preferential etching methods. The data indicate that the higher the mechanical damage degree, the lower the minority carrier lifetime, and surface roughness, damage depth and density of oxidation induced stacking fault increased proportionally.

  • PDF

Influence of Shearing Amount on Detection of Internal Defect of Pressure Pipeline by Shearography (Shearography 기법에 의한 압력 배관 내부 결함 검출에서 전단량의 영향)

  • Kim, Koung-Suk;Kang, Ki-Soo;Choi, Man-Yong;Kang, Young-June
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.26 no.2
    • /
    • pp.122-129
    • /
    • 2006
  • Shearography is one of optical methods that has been applied to nondestructive testing (NDT) and strain/stress analysis. The technique has the merit of the directly measuring relative displacement, which is insensitive to environmental vibration disturbance. Previous studies about the method have emphasized on extending its application to new fields and lack insufficient research on effective parameters for qualitative and quantitative evaluation of defects. In this paper, the influence of shearing amount on the detection of an internal defect is investigated. In experiment, slender defects along longitudinal direction of pipeline are artificially designed and detection results according to the change of shearing amount are analyzed. Based on the investigation, we propose the technique for the determination of defect size and accurate source location.