• Title/Summary/Keyword: 폴리머콘크리트

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Physical Properties of Permeable Polymer Concrete (투수성 폴리머 콘크리트의 물리적 성질)

  • 최재진;황의환
    • Journal of the Korea Concrete Institute
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    • v.14 no.1
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    • pp.41-48
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    • 2002
  • In this paper, permeable polymer concretes with unsaturated polyester or vinylester resin content from 5 to 8 weight %, resin-filler ratio of 1 : 1, sand content from 0 to 15 weight % and crushed stone of size 2.5∼10 mm were prepared, and tested for compressive strength, flexural strength and water permeability. The effects of the resin and sand contents on the properties of permeable polymer concrete were discussed. It is concluded from the test results that increase in the strength and decrease in the coefficient of permeability of the permeable polymer concrete arc clearly observed with increasing the resin and sand contents. The permeable polymer concrete showed compressive strength in the range of 170 to 350 kgf/$\textrm{cm}^2$ and flexural strength in the range of 40 to 90 kgf/$\textrm{cm}^2$ at coefficient of permeability from 0.1 to 1.0 cm/sec in this experiment.

A Study on the Water Permeability and Drying Shrinkage of Polymer Cement Composites (폴리머 시멘트 복합체의 투수성 및 건조수축에 관한 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.5
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    • pp.71-77
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    • 2009
  • In a range of forms, such as latex, water-soluble polymer, liquid resin, and monomer, polymer dispersions have been widely used in the construction industry as cement modifiers because of their excellent properties, such as acid-resistance, water-proofness, and good ductility in mortar and concrete. Polymer cement slurry (polymer-modified slurry) is made of cement and polymer dispersions, with a high polymer-cement ratio of 50% or more. The purpose of this study is to evaluate the water permeability and drying shrinkage of polymer cement mortar (polymer-modified mortar) and cement concrete coated by polymer cement slurry. The polymer cement mortar and cement concrete are prepared with various polymer types, polymer-cement ratios and curing methods, and are tested for water permeability, drying shrinkage and strength. The test results showed thatthe weight of permeable water of polymer cement mortar decreases with an increase in the polymer-cement ratio, reaching a minimum at the polymer-cement ratio of 20%. In particular, the weight of permeable water of St/BA-modified mortar with a polymer-cement ratio of 20% coated with St/BA-modified slurry is about 1/55 that of unmodified mortar. The EVA- and St/BA-modified slurries coated on cement concrete have about 4 or 5 times higher drying shrinkage compared to cement concrete. The strength of polymer cement mortars tends to increase with a higher polymer-cement ratio, and is considerably higher than that of unmodified mortar. It is thus concluded that polymer cement mortars coated by polymer cement slurry are effective for industrial application, and have superior properties such as waterproofness and strengths, compared with conventional cement mortar.

Development of High-Toughness Concrete Using the Mixed Materials for CO2 Reduction (CO2 저감용 혼합재를 사용한 고인성 콘크리트의 개발)

  • Yi, Seong Tae;Heo, Hyung Seok;Noh, Jae Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.3
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    • pp.89-96
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    • 2013
  • Now-a-days, a manhole adopted since the late 1990s and produced using the polymer concrete has widely used due to the various benefits. While entering the High oil prices times, however, and with the price increase of the petrochemical materials, the cost of manufacture of polymer concrete was elevated and the resulting polymer concrete's weakness is being put on. Accordingly, the development of economic cement concrete manholes, which can replace the outstanding bending strength of manhole made of high-price polymer concrete, has been required. In this study, based on the cement technology of fast hardening armorphous calcium aluminate (ACA), by minimizing the amount of cement using the industrial byproducts, to develop the eco-friendly high-toughness concrete manhole, which can reduce $CO_2$ reduction, was intended. As the results, the cement concrete manhole, which economic, eco-friend, and meeting the performance requirements, was developed.

Engineering Properties of Permeable Polymer Concrete with CaCO3 and Stone Dust (CaCO3와 석분을 혼입한 투수용 폴리머 콘크리트의 공학적 성질)

  • Sung, Chan Yong;Song, Young Jin;Jung, Hyun Jung
    • Korean Journal of Agricultural Science
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    • v.23 no.1
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    • pp.61-69
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    • 1996
  • This study was performed to evaluate the engineering properties of permeable polymer concrete with fillers and unsaturated polyester resin. The following conclusions were drawn. 1. The highest strength was achieved by stone dust filled permeable polymer concrete, it was increased 17% by compressive, 148% by tensile and 188% by bending strength than that of the normal cement concrete, respectively. 2. The static modulus of elasticity was in the range of $1.17{\times}10^5{\sim}1.32{\times}10^5kg/cm^2$, which was approximately 53~56% of that of the normal cement concrete. Stone dust filled permeable polymer concrete was showed relatively higher elastic modulus. The poisson's number of permeable polymer concrete was less than that of the normal cement concrete. 3. The dynamic modulus of elasticity was in the range of $1.3{\times}10^5{\sim}1.5{\times}10^5kg/cm^2$, which was approximately less compared to that of the normal cement concrete. Stone dust filled permeable polymer concrete was showed higher dynamic modulus. The dynamic modulus of elasticity were increased approximately 10~13% than that of the static modulus. 4. The water permeability was in the range of $3.076{\sim}4.390{\ell}/cm^2/h$, and it was largely dependent upon the mix design. These concrete can be used to the structures which need water permeability. 5. The compressive strength, tensile strength, bending strength and elastic modulus were largely showed with the decrease of water permeability.

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Study on Adhesive Strength of Polymer Modified Cement Mortar for Maintenance in Concrete Structure (콘크리트 구조물 보수용 폴리머시멘트 모르타르의 부착강도 특성에 관한 연구)

  • Park, Sang-Soon;Kim, Jung-Heum
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.5
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    • pp.128-135
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    • 2010
  • Polymer-modified cement mortar(PCM) has been widely used for strengthening of the concrete structures due to its excellent physical properties such as high strength and durability. Adhesive strength or behavior, on the other hands, between PCM and concrete is very important in strengthening the concrete member using PCM. Therefore the adhesive failure mechanism between PCM and concrete should be fully verified and understood. This study was performed to evaluate adhesive strength of PCM to the concrete by the direct pull-out test. In the direct pull-out tests, the adhesive strength under the various pre-treatment conditions such as immersion, thunder shower, freezing and thawing are evaluated. Also, the field direct pull-out test are performed to investigate the adhesive strength of mock-up test specimens. In the results of the test, the adhesive strength value by field test are lower than those of the standard curing condition. From these comparison and investigation, field test result was similar with the thunder shower test result. The results of the test was used to evaluate the korean industrial standard of polymer modified cement mortars for maintenance in concrete.

Evaluation of Wet-Mixed High Strength Sprayed Polymer Mortar for Fire Resistance (내화용 고강도 습식 스프레이 폴리머 모르타르의 화재 저항성 평가)

  • Won, Jong-Pil;Choi, Seok-Won;Park, Chan-Gi;Park, Hae-Kyun
    • Journal of the Korea Concrete Institute
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    • v.18 no.4 s.94
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    • pp.559-568
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    • 2006
  • The purpose of this study is to evaluate the mechanical performance and fire resistance of wet-mixed high strength sprayed polymer-modified mortar in order to protect tunnel lining system which are in the event of fire disaster. Since the current commercial fire-resistant materials reproduce the low strength issue of mortar, this study aims to provide an enhanced fire-resistant mortar with a proper strength. Normally, a large temperature gradient phenomenon arise in the vicinity of free surfaces which are fully exposed in the event of persistent flame. Thereby, the determination of optimal cover depth of wet-mixed high strength sprayed polymer-mortar(WHSPM) is important for fire-resistance of tunnel lining system. With comparison of current commercial fire-resistance materials and WHSPM, the experimental result of WHSPM shows the better fire-resistant performance than the others. In addition, the cover limitation should be controlled by minimum 4cm depth in order to avoid fire-induced damage.

Engineering Properties of Permeable Polymer Concrete with Rice-Husk Ash (왕겨재를 혼입한 투수성 폴리머 콘크리트의 공학적 성질)

  • Sung, Chan Yong;Youn, Joon Ro;Kim, Kyung Tae;Kim, Young Ik
    • Korean Journal of Agricultural Science
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    • v.25 no.1
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    • pp.89-96
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    • 1998
  • This study was performed to evaluate the engineering properties of permeable polymer concrete with rice-husk ash. The following conclusions were drawn; 1. The highest sterngth was achieved by 50% filled rice husk-ash permeable polymer concrete, it was increased 24% by compresseve, 123% by tensile and 90% by bending strength than that of the normal cement concrete, respectively. 2. The static modulus of elasticity was in the range of $1.27{\times}10^5{\sim}1.75{\times}10^5kgf/cm^2$, which was approximately 58~70% of the normal cement concrete. The higher elastic modulus was showed by 50% filled rice-husk ash permeable polymer concrete, relatively. The poisson's number of permeable polymer concrete was less than that of the normal cement concrete. 3. The ultrasonic pulse velocity was in the range of 2,503~3,083m/sec, which was showed about the same compared to that of the normal cement concrete. The higher pulse velocity was showed by 50% filled rice-husk ash permeable polymer concrete. 4. The water permeability was in the range of $4.612{\sim}5.913{\ell}/cm^2/hr$, and it was largely dependent upon the mix design. These concrete can be used to the structures which need water permeability.

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Evaluations of Corrosion Resistance of Coated Steel Using Polymer Cement Slurry (폴리머 시멘트 슬러리로 코팅한 도장철근의 내식성 평가)

  • Jo, Young-Kug;Kim, Young-Jib;Soh, Yang-Seob
    • Journal of the Korea Concrete Institute
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    • v.15 no.1
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    • pp.117-124
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    • 2003
  • Reinforced concrete structures under sever conditions such as marine structures, bridges and structures constructed with aggregates(dredged from sea), can be deteriorated from corrosion of the reinforcing bars. The purpose of this study is to evaluate the anti-corrosive performance of coated steel using polymer cement slurry. Polymer cement slurry with various polymer dispersions and corrosion inhibiting agent were coated to the surface of bars, and tested for accelerated corrosion tests. Tests include immersion in NaCl 10% solution, chloride ion spray, autoclave cure, autoclave cure after carbonation, penetration of NaCl 10 % solution, carbonation after penetration of NaCl 10% solution. Test results, show that the anti-corrosive performace is considerably improved by using polymer cement slurry at surface of steel. And this trend is marked by adding of corrosion inhibiting agent. This difference of the anti-corrosive properties is hardly recognized according to types of polymer dispersions. The coated steel using polymer cement slurry will be improved to a great extent compared to those of plain steel when increasing content of chloride ion in cement concrete.

RC조 보수에 사용되는 폴리머시멘트 몰탈의 철근 부착특성 평가

  • Park, Dong-Cheon
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2013.10a
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    • pp.247-249
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    • 2013
  • 열화한 철근콘크리트 구조물에 대하여 성능회복을 위하여 전기화학적 방식, 단면복구공법, 균열보수공법, 표면마감공법 등이 상용되고 있다. 본 연구에서는 단면복구공법의 적용과 성능예측을 위한 해석 모델의 입력값으로 사용될 보강철근과 단면복구재의 부착특성을 평가하기 위하여 철근인발실험을 실시하였다. 폴리머시멘트몰탈이 사용되었으며 부착요소의 강성과 강도를 구하여 비선형 해석을 실시하여 상당한 정확도의 예측값을 도출하였다.

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Properties of Polymer-Modified Mortar with Styrene-Butyl Acrylate and Styrene Butadiene Rubber (S/BA와 SBR을 혼입한 폴리머 시멘트 모르타르의 특성)

  • Mun, Kyung-Ju;Song, Hae-Ryong;Hyung, Won-Gil
    • Polymer(Korea)
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    • v.32 no.6
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    • pp.555-560
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    • 2008
  • Polymer-modified mortars have been largely used as paving materials, flooring, waterproofing material, adhesives, anticorrosive linings, deck coverings, and other various materials. The various types and properties of the mixed polymer largely affect the characteristics of polymer-modified mortar that has been mixed with polymer latexes. Consequently, its application purposes are varied according to these properties. This paper investigates the typical properties of polymer-modified mortars that contain styrene and butyl acrylate latexes and styrene butadiene rubber. They are then tested to obtain air contents, water-cement ratios, flexural and compressive strengths, water absorption, and chloride-ion penetration. From the test results, the superior flexural strength of polymer-modified mortars is obtained at a S/BA-2 and a polymer-cement ratio of 20%. And, the water absorption and chloride ion penetration depth are greatly affected by the polymer-cement ratio rather than the types of polymer. In the polymer-modified mortar and concrete structures, aggregates are bound by such a co-matrix phase, resulting in the superior properties of polymer-modified mortar and concrete compared to conventional mortar and concrete.