• Title/Summary/Keyword: 폴리머시멘트 모르타르

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Physical Properties of Polymer Modified Mortar Containing FRP Wastes Fine Powder (폐FRP 미분말을 사용한 폴리머 시멘트 모르타르의 물성)

  • 황의환;한천구;최재진;이병기
    • Journal of the Korea Concrete Institute
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    • v.14 no.2
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    • pp.190-198
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    • 2002
  • In this research the physical properties of polymer modified mortar containing pulverized FRP(Fiber-Reinforced Plastics) wastes fine powder as a part of fine aggregate were investigated. Styrene-butadiene rubber(SBR) latex, polyacrylic ester(PAE) emulsion and ethylene-vinyl acetate(EVA) emulsion were used as Polymer modifier. Polymer modified mortars containing FRP wastes fine powder were prepared with various FRP wastes fine powder replacement(5∼30 wt%) for fine aggregate and polymer-cement ratios(5∼20 wt%). The water-cement ratio, water absorption rates and hot water immersion test, compressive and flexural strengths of polymer modified mortars were tested and the results compared to those of ordinary portland cement mortar. As the results, compressive and flexural strengths of polymer modified mortar containing FRP wastes fine powder depend on the contents of FRP wastes fine powder, type and additional amounts of polymer modifier. Some of them showed higher compressive and flexural strengths than those of ordinary portland cement mortar. Especially, SBR-modified mortar showed the highest strengths properties among three types of polymer modifier. Also water absorption rates, compressive and flexural strengths of SBR-modified mortar were more superior than those of PAE or EVA-modified mortar. The optimum mix proportions of SBR-modified mortar was 20 wt% of polymer-cement ratio and 20 wt% of FRP wastes fine powder replacement. Otherwise heat cured polymer modified mortar accelerated the improvement of early compressive and flexural strengths.

A Study on the Improvement of Adhesion in Tension and Flexure of Polymer Cement Mortar Depending on Various Test Methods (시험방법에 따른 폴리머 시멘트 모르타르의 인장 및 휨접착강도 개선에 관한 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.1
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    • pp.47-57
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    • 2019
  • The purpose of this study is to evaluate the improvement effect of adhesion in tension and flexure of polymer cement mortars that have widely used as a repair-reinforcement material in construction field according to adding of polymer dispersions depending on different three types test methods. From the test results, the adhesion performance is improved with a raise in polymer-cement ratio irrespective of the type of polymer. The maximums of A type adhesion in tension, B type adhesion in tension and adhesion in flexure show 1.90 times, 2.17 times and 1.83 times, respectively that of plain cement mortar. The relative strength ratios, B type adhesion in tension and adhesion in flexure of polymer cement mortars to tensile and flexural strengths of plain mortar respectively are in ranges of 50.1% to 101.7% and 73.8% to 132.9% compared to 46.9% of plain mortar. It is apparent that polymer cement mortars with EVA and polymer cement ratios of 10% to 15% are recommended considering its adhesion performance and cost as a repair-reinforcement material in construction field.

Tensile Strength and Tensile Adhesive Strengths of Polymer-Modified Mortar with Methyl Methacrylate-Based Latexes (MMA계 라텍스를 혼입한 폴리머 시멘트 모르타르의 인장강도 및 부착강도)

  • Hyung, Won-Gil;Lee, Chan-Tae;Park, Sung-Moo
    • Polymer(Korea)
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    • v.34 no.3
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    • pp.247-252
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    • 2010
  • This paper investigates the effects of the monomer ratios on the typical properties of polymer-modified mortars that contain methyl methacrylate-based latexes. Basic data are also obtained to develop appropriate latexes for cement modifiers. Polymer-modified mortars that contain methyl methacrylate latexes copolymerized with butyl acrylate or ethyl acrylate are prepared for different polymer-cement ratios. They are then tested to obtain the tensile and tensile adhesive strengthes of polymer-modified mortar with methyl methacrylate-based latexes. From the test results, the tensile strength of MB7 polymer-modified mortar was higher than normal cement mortar by a maximum of 94% with a 20% polymer-cement ratio, which was almost twice higher than normal. The tensile adhesive strength of the MB polymer-modified mortar was higher for higher MMA monomer contents and polymer-cement ratios, and increased up to four times than that of normal cement mortar. The basic properties of the polymer-modified mortars are more affected by the polymer-cement ratio than by the monomer ratio, and are improved over unmodified mortar.

Lining of Reinforced Spun Concrete Pipes using Polymer-Modified Mortars (폴리머 시멘트 모르타르를 이용한 원심력 철근콘크리트관의 라이닝)

  • 조영국
    • Journal of the Korea Concrete Institute
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    • v.13 no.4
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    • pp.406-413
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    • 2001
  • Up to this day, reinforced spun concrete pipes have been widely used as drain pipes. However, many reinforced spun concrete pipes are exposed to the deteriorated environment such as freezing-thawing damage and chemical attack by the growth of a sulfur-oxidizing bacterium isolated from corroded concrete. The purpose of this study is to evaluate the effects of lining by polymer-modified mortar using polymer dispersions as cement modifier on the development in durability of reinforced spun concrete pipe. The polymer-modified mortars were prepared with various polymer types and polymer-cement ratios, and tested for compressive and flexural strengths, acid, freezing-thawing, and heat resistances. And then, the reinforced spun concrete pipe product lined by polymer-modified mortars was tested for adhesion in tension and surface conditions according to curing temperatures in the field. From the test results, it is apparent that the polymer-modified mortars have good mechanical properties and durability as a lining material. In practice, all polymers can be used as lining the materials for reinforced spun concrete pipe, and types of polymer, and polymer-cement ratio and curing conditions are controlled for a good lining product.

Study on Adhesive Strength of Polymer Modified Cement Mortar for Maintenance in Concrete Structure (콘크리트 구조물 보수용 폴리머시멘트 모르타르의 부착강도 특성에 관한 연구)

  • Park, Sang-Soon;Kim, Jung-Heum
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.5
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    • pp.128-135
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    • 2010
  • Polymer-modified cement mortar(PCM) has been widely used for strengthening of the concrete structures due to its excellent physical properties such as high strength and durability. Adhesive strength or behavior, on the other hands, between PCM and concrete is very important in strengthening the concrete member using PCM. Therefore the adhesive failure mechanism between PCM and concrete should be fully verified and understood. This study was performed to evaluate adhesive strength of PCM to the concrete by the direct pull-out test. In the direct pull-out tests, the adhesive strength under the various pre-treatment conditions such as immersion, thunder shower, freezing and thawing are evaluated. Also, the field direct pull-out test are performed to investigate the adhesive strength of mock-up test specimens. In the results of the test, the adhesive strength value by field test are lower than those of the standard curing condition. From these comparison and investigation, field test result was similar with the thunder shower test result. The results of the test was used to evaluate the korean industrial standard of polymer modified cement mortars for maintenance in concrete.

Properties of Polymer-Modified Mortar with Styrene-Butyl Acrylate and Styrene Butadiene Rubber (S/BA와 SBR을 혼입한 폴리머 시멘트 모르타르의 특성)

  • Mun, Kyung-Ju;Song, Hae-Ryong;Hyung, Won-Gil
    • Polymer(Korea)
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    • v.32 no.6
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    • pp.555-560
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    • 2008
  • Polymer-modified mortars have been largely used as paving materials, flooring, waterproofing material, adhesives, anticorrosive linings, deck coverings, and other various materials. The various types and properties of the mixed polymer largely affect the characteristics of polymer-modified mortar that has been mixed with polymer latexes. Consequently, its application purposes are varied according to these properties. This paper investigates the typical properties of polymer-modified mortars that contain styrene and butyl acrylate latexes and styrene butadiene rubber. They are then tested to obtain air contents, water-cement ratios, flexural and compressive strengths, water absorption, and chloride-ion penetration. From the test results, the superior flexural strength of polymer-modified mortars is obtained at a S/BA-2 and a polymer-cement ratio of 20%. And, the water absorption and chloride ion penetration depth are greatly affected by the polymer-cement ratio rather than the types of polymer. In the polymer-modified mortar and concrete structures, aggregates are bound by such a co-matrix phase, resulting in the superior properties of polymer-modified mortar and concrete compared to conventional mortar and concrete.

Drying Shrinkage and Strength Properties of High-Fluidity Polymer-Modified Mortar (고유동 폴리머시멘트모르타르의 건조수축 및 강도 특성)

  • Joo Myung-Ki;Lee Youn-Su;Jung In-Su
    • Journal of the Korea Concrete Institute
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    • v.16 no.5 s.83
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    • pp.651-657
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    • 2004
  • The effects of polymer-cement ratio, antifoamer content and shrinkage-reducing agent content on the air content, setting time, drying shrinkage and strength of high-fluidity polymer-modified mortars using redispersible polymer powder are examined. As a result, the air content of the polymer-modified mortars using redispersible polymer powder tends to decrease nth increasing polymer-cement ratio and antifoamer content. Regardless of the antifoamer content, the setting time of the polymer-modified mortars using redispersible polymer powder tends to delayed with increasing polymer-cement ratio. Irrespective of the antifoamer content, the drying shrinkage of the polymer-modified mortars using redispersible polymer powder tend to decrease with increasing polymer-cement ratio and shrinkage-reducing agent content. Regardless of the antifoamer content, the flexural and tensile strengths of the polymer-modified mortars using redispersible polymer powder tends to increase with increasing polymer-cement ratio, and tend to decrease with increasing shrinkage-reducing agent content. However, the compressive strength of the polymer-modified mortars using redispersible polymer powder decreases with increasing polymer-cement ratio and shrinkage-reducing agent content.

Drying Shrinkage and Strength Properties of Ultrarapid-Hardening Polymer-Modified Mortar Using Redispersible Polymer Powder (재유화형 분말수지를 혼입한 초속경 폴리머시멘트 모르타르의 건조수축 및 강도특성)

  • Lee, Youn-Su;Joo, Myung-Ki
    • Journal of the Korea Concrete Institute
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    • v.15 no.3
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    • pp.409-416
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    • 2003
  • The effects of polymer-cement ratio, antifoamer content and shrinkage-reducing agent content on the air content, setting time, drying shrinkage and strength of polymer-modified mortars using redispersible polymer powder are examined. As a result, the air content of the polymer-modified mortars using redispersible polymer powder tend to decrease with increasing polymer-cement ratio and antifoamer content. Regardless of the antifoamer content, the setting time of the polymer-modified mortars using redispersible polymer powder tend to delayed with increasing polymer-cement ratio. Irrespective of the antifoamer content, the drying shrinkage of the polymer-modified mortars using redispersible polymer powder tend to decrease with increasing polymer-cement ratio and shrinkage-reducing agent content. Regardless of the antifoamer content, the flexural and tensile strengths of the ultrarapid-hardening polymer-modified mortars using redispersible polymer powder tend to increase with increasing polymer-cement ratio, and tend to decrease with increasing shrinkage-reducing agent content. However, the compressive strength of the ultrarapid-hardening polymer-modified mortars using redispersible polymer powder decrease with increasing polymer-cement ratio and shrinkage-reducing agent content.

A Study on the Development of Polymer-Modified Mortars Using Styrene-Butyl Acrylate Latexes (St/BA의 모노머 비에 따른 폴리머 시멘트 모르타르 개발에 관한 연구)

  • Hyung, Won-Gil;Mun, Kyung-Ju;Song, Hun
    • Journal of the Korea Concrete Institute
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    • v.18 no.6 s.96
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    • pp.785-791
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    • 2006
  • The purpose of this study is to clarify the effect of the monomer ratio on properties of the polymer-modified mortars based on styrene and butyl acrylate latexes, and to obtain basic data necessary to develop appropriate latexes for cement modifiers. This paper deals with the effects of monomer ratio on the typical properties of the polymer-modified mortars with styrene and butyl acrylate latexes. The polymer-modified mortars using the styrene and butyl acrylate latexes polymerized with various monomer ratios are prepared with different polymer-cement ratios, and tested for the particle size of polymer latexes, air contents, water-cement ratios, flexural and compressive strengths, water absorption, and chloride-ion penetration. From the test results, the polymer-modified mortars using styrene and butyl acrylate latexes with the mix proportions of synthesis having monomer ratios of 50:50 to 60:40 for the appropriate mix proportions can be recommended for practical applications. Their basic properties are greatly affected by the polymer-cement ratio rather than the monomer ratio, and are improved over un-modified mortar.

Properties of Polymer Cement Mortar Based on Styrene-Butyl Acrylate according to Emulsifier and Monomer Ratios (유화제 및 단량체비에 따른 스티렌-부틸 아크릴레이트계 폴리머 시멘트 모르타르의 특성)

  • Jo, Youngkug;Hyung, Wongil
    • Polymer(Korea)
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    • v.37 no.2
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    • pp.148-155
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    • 2013
  • The purpose of this study is to clarify the effect of the emulsifier ratio on the properties of the polymer cement mortars based on styrene-butyl acrylate (S/BA) latexes, and to obtain necessary basic data to develop appropriate latexes for cement modifiers. The polymer dispersions for cement modifiers was synthesized using styrene and butyl acrylate. Polymer cement mortars based on S/BA latexes were prepared with various monomer and emulsifier ratios, and their water-cement ratio, air content, flexural and compressive strengths, water absorption and chloride ion penetration were tested. From the test results, the maximum flexural and compressive strengths of polymer cement mortars based on S/BA latexes were obtained at a bound styrene content of 60% and an emulsifier ratio of 6%. Also, the water absorption and chloride ion penetration depth are greatly affected by the polymer-cement ratio rather than the bound styrene and emulsifier content. Accordingly, it is judged that S/BA latexes can be used place of the conventional polymer dispersions of cement modifier.