• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2008년도 추계학술대회 논문집
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• pp.731-732
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• 2008

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2010년도 춘계학술대회 논문집
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• pp.637-638
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• 2010

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2007년도 춘계학술대회 논문집
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• pp.771-772
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• 2007

• 한국기계가공학회지
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• 제20권8호
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• pp.93-98
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• 2021

The complex effects of the machining parameters make it is difficult to control and predict surface roughness. The theoretical surface roughness observed during mechanical machining with a round tool is determined by the tool radius and pitch. However, it was revealed that other parameters, such as the depth of cut and cutting speed, also affect surface roughness. This study adapted the Taguchi method, which can analyze the effects of cutting parameters quantitatively with an efficient number of experiments, to optimize the parameters for better surface roughness. Experiments were designed based on an orthogonal array, and the quantitative effects on the surface roughness were analyzed using the S/N ratio. The surface roughness was affected by all parameters, especially the tool radius. The optimum cutting parameter values obtained in this study showed better surface roughness than the other combinations of the parameters.

• Journal of the Korean Wood Science and Technology
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• 제38권4호
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• pp.306-315
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• 2010

상대적으로 단면이 작은 부재를 현장에서 조립하는 응력적층 방식은 방부처리 및 운반, 설치 등에 장점을 가지고 있어 경간이 짧고 통행빈도가 낮으면서 현장접근이 불리한 휴양림 진입로나 임도 등의 목조교량에 활용 가능성이 높다. 따라서 본 논문에서는 응력적층재를 이용한 차량용 교량의 구조설계기술 개발의 일환으로 방부 처리된 국산 리기다소나무로 제작된 응력적층재의 거동 특성을 실험실적으로 분석하였다. 먼저 방부처리에 의한 리기다소나무의 횡압축 성능 변화와 응력적층재 제작과정에서 요구되는 중앙천공이 제재목의 휨성능에 미치는 영향을 분석하였다. 다음으로 응력적층재의 설계시에 고려되어야 할 것으로 판단되는 프리스트레스 압체력, 볼트간격, 층재개수, 평삭가공 여부가 휨성능에 미치는 영향을 확인하였다. 연구결과 응력적층재 제작과정에서 제재목의 평삭가공은 불필요하며, 3.0 kg/$cm^2$ 이상의 프리스트레스 압체력에서 부재의 휨강성이 기준의 80% 수준으로 유지됨이 확인되었다. 볼트간격과 층재개수의 영향에 대해서는 추후 현장실험 등을 통해 보다 넓은 범위에서의 검토가 요구된다. 본 연구결과는 국내 차량용 목조교량을 도입하기 위한 구조해석 및 설계절차를 확립하는데 있어서 기초자료로 활용될 것으로 기대된다.

• 한국기계가공학회지
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• 제12권6호
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• pp.10-16
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• 2013

Ultra-fine planing and micro punching are separately used for improving surface roughness and machining dot patterns, respectively, of metal molds. If these separate machining processes are applied for machining of identical molds, there could be an aligning mismatch between the machine tool and the mold. A hybrid machining system combining ultra-fine planing and micro punching was newly developed in this study in order to solve this mismatch; hybrid process technology was also developed for machining dot patterns on a mirror surface of a metal mold. The hybrid machining system has X, Y, and Z axes, and a cam axis for ultra-fine planing. The cam axis and attachable and removable solenoid actuators for micro punching can make large and small sizes of dot patterns, respectively. Ultra-fine planing was applied in the first place to improve the surface roughness of a metal mold; the measured surface roughness was about 20nm. Then, micro punching was applied to machine dot patterns on the same mold. It was possible to control the diameter of the dot patterns by changing the input voltage of the solenoid actuator. Before machining, severe inhomogeneous plastic deformation around the machined dot patterns was also removed by annealing heat treatment. Therefore, it was verified that metal molds with dots patterns for optical products can be machined using a hybrid machining system and the hybrid process technology developed in this study.

• 한국분말재료학회지
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• 제20권4호
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• pp.297-301
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• 2013

Mirror surface machining for large area flattening in the display field has a problem such as a tool wear and a increase in machining time due to large area machining. It should be studied to decrease machining time and tool wear. In this paper, multi-tool machining method using a PCD tool and a SCD tool was applied in order to decrease machining time and tool wear. Machining characteristics (cutting force, machined surface and surface roughness) of PCD tool and SCD tool were evaluated in order to apply PCD tool to flattening machining. Based on basic experiments, the PCD/SCD multi-tool method and the SCD single-tool method were compared through surface roughness and machining time for appllying large area mold machining.

• 한국기계가공학회지
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• 제13권4호
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• pp.7-12
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• 2014

A transparent poly methyl methacrylate (PMMA) optical micro-pyramid array-pattern is designed and fabricated using an injection modeling technique. The device's optical characteristics are tested and analyzed theoretically. In the optical pattern generated using the fabricated PMMA pattern, the components, due to not only refraction but also diffraction, are observed simultaneously. Wave optic modeling and analysis reveals that the energy ratio between the diffraction and refraction in the optical pattern are dependent on the critical dimension of the optical pattern such that the refraction and diffraction tend to be directly and inversely proportional to the pattern dimension, respectively.