• 제목/요약/키워드: 편심밸브

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작동 토크를 평가 함수로 하는 사중편심 버터플라이밸브 설계 파라미터 민감도 분석 (Sensitivity Analysis of Design Parameters for Quadruple Offset Butterfly Valve by Operating Torque)

  • 이동명;김수영
    • 한국해양공학회지
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    • 제28권2호
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    • pp.160-166
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    • 2014
  • Because of industrial development, industrial facilities are becoming more complex and diversified. Plant industries are focused on productivity improvement, cost reduction, and product uniformity by simplifying production processes using automated control. Furthermore, plant industries require higher pressures and temperatures to improve energy efficiency. For this reason, the valves used in plants are operated under harsh conditions. Globe valves and gate valves are mainly used for high pressure these days. However, these valves have various problems, including low maintainability and high cost, due to structural problems. Therefore, butterfly and ball valve applications are increasing in industrial plants. This paper suggests a quadruple-offset butterfly valve that is applicable to bi-direction use, and the principle design parameters are suggested. The selected design parameters are an eccentric flange center line and shaft centerline(Offset 1), an eccentric seat centerline and disc shaft centerline(Offset 2), the angle between the flange centerline and seat wedge angle(Offset 3), the angle between the vertical direction of the disc shaft centerline and seat centerline(Offset 4), and the seat engagement angle. To analyze the interaction effect of the design parameters, ANOM and ANOVA were performed with an orthogonal array. The parameters were found to have effects in the following order: Offset 2, Offset 1, engagement angle, Offset 3, and Offset 4. The interaction between the parameters was insignificant.

터보 차져 DI 디젤엔진에 있어서 성능 및 배기배출물에 미치는 흡기 포트 선회 유동 및 연료 분사계의 성능 (Effects of Intake Port Swirl and Fuel Injection System on the Performance and Exhaust Emissions in a Turbocharged DI Diesel Engine)

  • 윤준규;차경옥
    • 한국분무공학회지
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    • 제10권3호
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    • pp.45-53
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    • 2005
  • The purpose of this study is to analyze that intake port swirl and fuel injection system have an effect on the engine performance in a turbocharged D.I. diesel engine of the displacement 9.4L. As result of steady flow test, when the valve eccentricity ratio moved to cylinder wall, the flow coefficient and swirl intensity is increased. And as the swirl is increased, the mean flow coefficient is decreased, whereas the Gulf factor is increased. Through this engine test, it can be expected to meet performance and emissions by the following applied parameters; the swirl ratio is 2.43, injection timing is BTDC 13oCA and compression is 15.5.

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캠구동 방식을 적용한 자동차 공조시스템용 전자팽창밸브의 성능에 관한 연구 (Studies on the Performance of a Cam Driving Electronic Expansion Valve for Vehicles)

  • 김성철
    • 한국산학기술학회논문지
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    • 제17권9호
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    • pp.732-736
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    • 2016
  • 공조시스템을 구성하는 핵심 부품들의 설계 방향은 효율 향상 및 고생산성 측면을 둘 다 고려하는 것이다. 이러한 핵심부품 중의 하나인 팽창장치는 증발 부하, 압축 용량 및 응축 능력에 따라 냉매의 유량을 조절한다. 본 연구에서는 자동차용 공조시스템을 대상으로 하여 현 냉매인 R134a와 더불어 향후 대체냉매의 하나인 고압 $CO_2$의 사용이 가능한 겸용 전자팽창밸브가 개발되었다. 이 전자팽창밸브는 저 비용 및 고 생산성을 위해 기존 방식과는 달리 편심형 캠구동 방식이 채택되었다. 고안된 설계안을 바탕으로 수치해석을 이용하여 고압 조건에서의 내압성능과 밸브 개도에 따른 유량성능을 각각 평가하였다. 최대작동 압력 조건에서 98MPa의 최대응력을 보이며 탄성영역 이내의 변형을 나타내었다. 파괴압력 조건에서는 233 MPa의 최대응력을 보여 소성변형이 일어나지만 파괴가 일어나지 않는 것으로 예측되었다. 밸브 개도에 따라 유량이 증가하며, $CO_2$ 냉매와 R134a 냉매 적용시 각각 550 kg/h, 386 kg/h의 최대 유량을 나타내었다. 또한 R134a에 대한 내압 및 유량성능실험은 해석결과와 비교적 잘 일치함을 알 수 있었다.

PIV에 의한 4밸브 가솔린기관의 흡기포트 형상에 따른 정상유동 해석 (Characteristics of In-cylinder Steady Flow using PIV for Different Intake Port Geometries in a 4-valve Gasoline Engine)

  • 조규백;전충환;장영준;강건용
    • 한국자동차공학회논문집
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    • 제5권5호
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    • pp.188-196
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    • 1997
  • Many researchers have developed the measurement technique of in-cylinder flow characteristics and found the effect of intake port geometries on engine performance. The flow characteristics of four-valve cylinder head were examined in a steady flow rig for different intake ports. Tumble intensity of intake configurations with different entry angles were quantified with a tumble meter. The velocity and angular momentum distributions in the tumble adaptor were measured under steady conditions with PIV(Particle Image Velocimetry). We have obtained the results that flow structure becomes complicated by valve interference at low valve lift. As the valve interferences were reducing and the flow pattern changed to large vortex structure with tumble direction, intake ports with different entry angles have different tumble centers. Tumble eccentricity of intake port with low entry angle was large, so that the port had relatively much angular momentum compared to others which was expected to improve combustion performance.

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나선형 흡기포트의 유동특성이 과급식 디젤엔진의 성능 및 배출가스에 미치는 영향 (Effects of the Flow Characteristics of Helical Intake Port on the Performance and Emission in a Turbocharged DI Diesel Engine.)

  • 윤준규;양진승;차경옥
    • Journal of Advanced Marine Engineering and Technology
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    • 제24권5호
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    • pp.86-96
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    • 2000
  • This study is to consider that the helical intake port flow and fuel injection system have effects on the characteristics of engine performance and emissions in a turbocharged DI diesel engine of the displacement 9.4L. The swirl ratio for ports was modified by hand-working and measured by impulse torque swirl meter, For the effects on performance and emission, the brake torque, BSFC were measured by engine dynamometer and NOx, smoke were by gas analyzer and smoke meter. As a result of steady flow test, when the valve eccentricity ratio are closed to cylinder wall, the flow coefficient and swirl intensity are increased, And as the swirl is increased, the mean flow coefficient is decreasing, whereas the gulf factor is increasing. Also, through engine test its can be expected to meet performance and emission by the following applied parameter; the swirl ratio is 2.43, injection timing is BTDC $13^{\circ}$CA and compression is 15.5.

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사중편심 버터플라이 밸브의 구조 안전성 및 유량계수에 관한 수치해석적 연구 (Numerical Analysis Study on Structural Safety and Flow Coefficient of Quadruple Offset Butterfly Valve)

  • 김건호;차종국;김규철;정대영;이봉희
    • 한국산업융합학회 논문집
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    • 제25권2_2호
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    • pp.279-287
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    • 2022
  • Butterfly valves installed on ships use valves with up to triple offset to improve tightness. However, the triple offset valve has structural problems such as disc deformation and seat separation. Accordingly, interest in quadruple offset butterfly valves with added offset is increasing. In this study, the structural safety of the quadruple offset butterfly valve was examined through numerical analysis. In addition, we intend to evaluate the performance of the valve through flow coefficient analysis.

반 쐐기형 연소실을 채택한 SI 기관에서 포트형상이 정상유동 특성에 미치는 영향 (1) - 유속분포 (1) (Effects of Port Shape on Steady Flow Characteristics in an SI Engine with Semi-Wedge Combustion Chamber (1) - Velocity Distribution (1))

  • 김형식;엄인용
    • 대한기계학회논문집B
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    • 제40권7호
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    • pp.417-427
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    • 2016
  • 본 논문은 반 쐐기형 연소실에서 포트 형상에 따른 정상유동 특성을 비교한 연구의 첫 번째로 통상적인 충격식 스월측정기 평가위치인 1.75B에서 입자영상유속계로 반 쐐기형 연소실에 직선형 포트와 나선형 포트를 적용하여 평면유속을 측정하고 비교하였다. 속도분포 분석 결과 직선형 포트에서는 밸브리프트 4 mm 이하, 그리고 나선형 포트에서는 2 mm 이하에서 두 개의 스월이 형성되고 이후 리프트가 증가하면 하나의 스월만 관찰된다. 리프트에 따른 유동체계의 천이점이 포트형상에 따라 상이하여 직선형 포트에서는 리프트 4 mm와 5mm를 경계로 유동 특성이 완전히 바뀌는 반면, 나선형 포트에서는 리프트 증가에 따라 점진적 변화만 관찰된다. 또한 모든 포트에서 1.75B 위치에서 편심도는 측정값이 왜곡되지 않는 범위에 들어오지 않고, 특히 직선형 포트의 편심도가 매우 크다. 동시에 포트형상에 관계없이 ISM 평가와 상응하는 실린더 중심 기준의 평균접선속도는 ISM 평가에서 가정한 속도보다 매우 낮고, 속도분포 특성도 ISM 평가의 가정과 매우 다르다.

흡기포트 형상에 따른 선회비 분포특성에 관한 실험적 연구 (An experimental study on the characteristics of the swirl ratio distribution with an intake port geometry)

  • 이지근;주봉철;노병준;강신재
    • 대한기계학회논문집B
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    • 제21권6호
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    • pp.725-734
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    • 1997
  • The effect of helical intake port geometry on in-cylinder swirl flow characteristics was studied. Two helical intake ports were selected to change swirl ratio, mean flow coefficient with the variation of valve lifts, valve eccentricity ratios and axial distance. The measurements were made by using an impulse swirl meter. The port B modified to increase the swirl ratio( $R_{s}$) had the tendency of the increased non-dimensional rig swirl ( $N_{r}$) distribution in comparison with that of the port A. And the $N_{r}$ distribution was remarkably improved at low valve lifts. The modification of the geometry to increase the swirl ratio ( $R_{s}$) in helical intake port resulted in the decrease of the mean flow coefficient ( $C_{f(mean)}$) regardless of valve eccentricity ratio ( $N_{y}$). And also non-dimensional rig swirl ( $N_{r}$) in the high valve lift affected the calculation of swirl ratio considerably.onsiderably.

나선형 흡기포트의 선회유동 특성에 관한 실험적 연구 (An experimental study on the swirl flow characteristics of a helical intake port)

  • 이지근;유경원;노병준;강신재
    • 대한기계학회논문집B
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    • 제21권6호
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    • pp.793-803
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    • 1997
  • This experimental study was mainly investigated on the swirl flow characteristics in the cylinder generated by a helical intake port. LDA system was used for the measurement of in-cylinder velocity fields. Tangential and axial velocity profiles, with varying valve lifts, valve eccentricity ratios and axial distance, were measured. When the intake valve was set in the cylinder center, we could find that in-cylinder swirl flow fields were composed of a forced vortex motion and a free vortex motion in the vicinity of the cylinder center and the cylinder wall respectively. In case of valve eccentricity ratio, N$_{y}$ = 0.45, the vortex flow which rotates to the opposite direction of a main rotating flow in the cylinder was found. And the reverse flow toward the cylinder head surface was also found in axial velocity profile and it showed the tendency of the linear decrease in the region of 0.leq.Y/B.leq.1.2.2.

흡기포트 선회비 변경에 따른 유동특성 및 엔진성능에 관한 연구 (A Study on the Flow Characteristics and Engine Performance with Swirl Ratio Variance of Intake Port)

  • 윤준규;차경옥
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집B
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    • pp.899-905
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    • 2000
  • The characteristics of air flow and engine performance with swirl ratio variance of intake port In a turbocharged DI diesel engine was studied in this paper. The intake port flow is important factor which have influence on the engine performance and exhaust emission because the properties in the injected fuel depend on the combustion characteristics. The swirl ratio for ports was modified by hand-working and measured by impulse swirl meter. For the effects on performance and emission, the brake torque and brake specific fuel consumption were measured by engine dynamometer and NOx, smoke were measured by gas analyzer and smoke meter. As a result of steady flow test, when the valve eccentricity ratio are closed to cylinder wall, the flow coefficient and swirl intensity are increased. And as the swirl ratio is increased, the mean flow coefficient is decreasing, whereas the gulf factor is increasing. Also, through engine test its can be expected to meet performance and emission by optimizing the main parameters; the swirl ratio of intake port, injection timing and compression ratio.

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