• Title/Summary/Keyword: 팽화공정

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Development of Vacuum Puffing Machine for Non-deep Fried Yukwa and Its Puffing Characteristics by Process Variables (비유탕 유과 제조를 위한 진공팽화기의 개발 및 공정변수에 따른 유과의 팽화특성)

  • Yu, Je-Hyeok;Ryu, Gi-Hyung
    • Food Engineering Progress
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    • v.14 no.3
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    • pp.193-201
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    • 2010
  • The aim of this study was to analyse the quality of Yukwa puffed by using a vacuum puffing machine and compare to deep-fried Yukwa. The effect of vacuum puffing condition including heating temperature(100-${160^{\circ}C}$), preheating time(0-8 min) and vacuum puffing time(5-20 min) on physical and microstructure characteristics of the Yukwa was investigated. Vacuum puffed Yukwa at ${100^{\circ}C}$ heating temperature, 6 min preheating time and 10 min puffing time had highest value in volumetric expansion ratio(10.04) and lowest value in bulk density(0.15 g/$cm^{3}$). The breaking strength showed the lowest value of 140 g/$cm^{3}$ in vacuum puffing Yukwa at ${100^{\circ}C}$ heating temperature, 6 min preheating time and 15 min puffing time. The Yukwa puffed with the vacuum puffing machine at ${100^{\circ}C}$ heating temperature, 6 min preheating time and 15 min puffing time had the higher value of bulk density and the lower value of volumetric expansion ratio than those of deep-fried Yukwa. Increasing preheating time and vacuum puffing time caused an increase in white and an decrease in yellowness. The vacuum-puffed Yukwa exhibited smaller and uniform cell structure, while deep-fried Yukwa exhibited apparently in larger pores inside and smaller pores near the surface layer. The optimum condition of vacuum puffing machine for the production of vacuum-puffing Yukwa was ${120^{\circ}C}$ heating temperature, 4 min preheating time and 5 min puffing time.

부수게(산자)에 관한 식품과학적 해석

  • 김중만
    • Food Industry
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    • s.121
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    • pp.15-25
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    • 1993
  • 부수게는 찹쌀이 주원료인데 찹쌀의 수침은 다른 가공공정에서 볼 수 없는 장시간 수침을 실시함으로써 이 기간 동안 유기산의 생성을 유도하여 팽화도에 마이너스 영향을 주는 $Ca^{2+}$$Mg^{2+}$을 용출시켜 부수게의 팽화력증가를 유도하여 온 특이한 공정으로 이는 부수게 제조공정에서 미생물의 작용을 활용하여 온슬기를 엿볼 수 있다. 또 한가지 특징은 대두의 첨가는 단백질 함량을 증가시키는 의미도 있으나 찹쌀가루를 찔 때 대두에서 유래한 armylase가 전분에 작용하여 건조된 부수게 반대기의 결정화도을 낮게하여 건조 취급중 균열발생을 감소시키는 효과와 찧을 때 점성이 감소하는 효과가 있는 것으로 판단된다. 부수게 제조시 대두를 첨가하는 것은 영양성, 기능성에서 볼 때 우리가 창출한 쌀과 대두의 조화적 이용의 한예가 된다. 부수게는 우리가 흔히 먹고 있는 밥, 떡 죽처럼 상압에서 가수해서 호화한 것이 아니라 호화후 고온(170$^{\circ}C$)에서 팽화하여 다공성구조를 형성시키므로써 밥이나 떡에서 전혀 느낄수 없는 crunchy type의 snack성을 가지는 과자로써의 특성을 가지고 있다. 그 제조공정은 12단계 이상으로 복잡하며 제조원리면에서 볼 때 물리적, 화학적 그리고 미생물학적인 공정이 조화적으로 활용되어 만들어지고 있기 때문에 재현성이 낮은 어려움이 있기도 하다. 대량생산을 위해서는 적합한 기계화와 자동화공정이 선결되어야 하는 데 떡의 높은 점성이 기계화와 자동화에 큰 제한요인으로 남아 있고, 또한 부수게 반대기를 건조하는 동안 반대기의 균열(cracking)을 효과적으로 방지 할 수 있는 건조조건과 방법에 대한 연구가 남아 있다.

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Effects of Extrusion Process Parameters on Puffing of Extruded Pellets (압출성형 공정변수가 압출성형 펠릿의 팽화에 미치는 영향)

  • Kim, Jae-Hyun;Ryu, Gi-Hyung
    • Korean Journal of Food Science and Technology
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    • v.33 no.1
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    • pp.55-59
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    • 2001
  • Pressure-puffing system or extruder has been used to puff rice kernel or rice flour. Most of the study on rice puffing were the effect of process conditions such as moisture content and heating temperature on physical and chemical characteristics of popped rice. The study on mechanism and development of instant puffed rice like popcorn has been limited. Extruded waxy rice pellets were puffed in a microwave oven after drying and conditioning. Extruded pellets were formed with extrusion conditions of $20{\sim}27%$ moisture content, 2.76 MPa $CO_2$ gas injection pressure and 200 rpm screw speed. Under these conditions, puffed waxy rice pellets in microwave oven had low density and soft texture. Density and texture of puffed waxy rice pellet could be optimized by control of moisture content, $CO_2$ gas injection pressure and screw speed that affect significantly when puffing extruded waxy rice pellet.

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The Quality Properties in Herbal Tea Containing Astragalus membranaceus, Schizandra chinensis, Liriope platyphylla and Platycodon grandiflorum which are affected by the Processing Conditions (가공조건에 따른 황기, 오미자, 맥문동 및 길경을 첨가한 한방차의 품질 특성)

  • Oh, Sung-Cheon
    • Journal of the Korean Applied Science and Technology
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    • v.31 no.3
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    • pp.534-540
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    • 2014
  • The analysis of the change in the herbal tea composition according to the difference in processing conditions result. Was slightly reduced crude is treated ash puffing process was relatively increased, moisture, crude protein, the solid elution rate than the roasting process. Benzopyrene content was significantly reduced to 0.18 ppb from 0.35 ppb. Generation of food $B({\alpha})P$ is mainly include the thermal decomposition of food cooking, when the processing which is a main component of food carbohydrate, protein, fat reason despite severe heat treatment as a whole is to be detected even though the $B({\alpha})P$ in this way is considered to be. Generally the taste, aroma and color did not show a big difference but tasted quite stuffy and the strong sour taste reduced its preference.

Composting of food wastes using easily separable and reusable synthetic bulking agent (회수 재이용이 용이한 합성팽화제를 이용한 음식물쓰레기 퇴비화)

  • Kwon, Nam-Joo;Jeong, Yeon-Koo
    • Journal of the Korea Organic Resources Recycling Association
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    • v.15 no.3
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    • pp.71-79
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    • 2007
  • The effects of synthetic bulking agent (SBA) on the composting reaction were investigated with a lab-scale composting reactor. The positive effects of SBA addition were observed in composting reactions where relatively tough composting conditions like high water content and no addition of seed compost were provided. Such effects were assumed to be caused by the enhanced free air space in compost mixture. It was additional benefits of using SBA, a bulking agent, that the amount of saw dust, another bulking agent, could be reduced to 50% compared to composting without SBA. Although SBA would be used as a bulking agent, two options are thought to be very important to ensure composting reaction well. One is that optimal water content should be maintained around 60%. The other is that saw dust is inevitable bulking agent to prevent food waste from lumping, so combination use of two ones are necessary.

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Effect of Die Geometry on Expansion of Corn Flour Extrudate (사출구 구조에 따른 옥수수가루 압출성형물의 팽화특성)

  • Gu, Bon-Jae;Ryu, Gi-Hyung
    • Food Engineering Progress
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    • v.15 no.2
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    • pp.148-154
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    • 2011
  • The objective of this study was to determine the effect of die geometry on expansion index of extruded corn flour. Water solubility index, water absorption index and specific mechanical energy (SME) input were analyzed to observe the relationship with die geometry. The feed moisture content was 20 and 25%. Die dimensions were tapered angle (57, 95o) and length/diameter (L/D) ratio of die land (0.67, 1.67 and 2.67). The SME input was the highest at 20% moisture content and 2.23E-10 m3 die constant. The sectional and volumetric expansion indices at 20% moisture were increased with increase in die constant. However, die constant did not influence sectional expansion index of corn flour extrudate at 25% moisture content. The extruded corn flour at 25% moisture content had higher longitudinal expansion index than those of extruded corn flour at 20% moisture content. Sectional expansion and longitudinal expansion index were negatively correlated. The water absorption index and water solubility index were not affected with the die constant.

Effect of Some Swelling Agents on Soaking Treatment of Raw Silk (생사의 침지처리에서 팽화약제처리 효과)

  • 김영대;김남정
    • Journal of Sericultural and Entomological Science
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    • v.37 no.2
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    • pp.132-136
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    • 1995
  • This study was carried out to elucidate the effective of some swelling agents on the soaking treatment of raw silk. The swelling of raw silk is commonly practiced by soaking in warm water, However, it is not enough to weaving of raw silk. Therefore, the combination of some chemical agents were tested to improve the swelling ratio of raw silk. The pretreatment of raw silk in 0.4N sodium carbonate aqueous solution before soaking in the mixed solution of Emulon 1 g/l, Emanol 0.5 g/l and 0.04N sodium silicate increased the swelling ratio by 57%, compared to the nontreatment. In SEM observation, the surface of raw silk soaked in swelling agents was swollen and smoothed.

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Studies on Manufacture of Busuge -I. Effect of Steeping Process on Viscosity and Raising Power of Glutinous Rice- (부수게 제조(製造)에 관한 연구 -제 1 보 : 수침공정(水浸工程)이 원료찹쌀의 점도(粘度)와 팽화력(膨化力)에 미치는 영향-)

  • Yang, Hee-Cheon;Hong, Jai-Sic;Kim, Joong-Man
    • Korean Journal of Food Science and Technology
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    • v.14 no.2
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    • pp.141-145
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    • 1982
  • Busuge is conventional snack food in Korea which is made from steeped glutinous rice. The effect of the steeping time on total acidity, viscosity, canons, phosphorus and raising power of glutinous rice was investigated. Total acidity was increased from 0.3 to 1.02% by steeping for 20 days at $10^{\circ}C$. Viscosity was increased from 25.5 to 32.4 cP after 14 days steeping and thereafter decreased to 23.5 cP. K, Na, Ca, Mg and P were leached 68, 67, 85 and 16% on 20 days steeping, respectively. K, Na and P were leached in the initial period, and Ca, Mg in the middle period of steeping. Raising power was increased according to the acidity increase and leaching of Ca, Mg and inorganic phosphorus during steeping. However, influence of the former on raising power was greater than the after.

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Analysis of Traditional Process for Yukwa Making, a Korean Puffed Rice Snack(II) Pelleting, Drying, Conditioning and Additives (전통 유과가공공정의 분석(II): 반데기성형, 건조, 수분조절 및 부재료의 첨가)

  • Kang, Sun-Hee;Ryu, Gi-Hyung
    • Korean Journal of Food Science and Technology
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    • v.34 no.5
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    • pp.818-823
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    • 2002
  • Effects of pelleting, drying, conditioning, and additives on the characteristics of Yukwa (fried pellet) were determined. RVA maximum paste viscosity of Bandegi (waxy rice pellet) was the highest after 2 days of moisture conditioning process, and decreased 2 days later. Air bubbles in Bandegi were distributed uniformly but were not significantly affected by conditioning time. For higher expansion and softer texture of Yukwa, the optimum moisture content of dried and conditioned Bandegi was $14{\sim}17%$. The addition of soymilk and 25% alcohol (Soju) as additives was also effective for achieving higher expansion and soft texture of Yukwa, respectively. Larger air cells were distributed in the center and smaller ones on the edge of Yukwa.

Optimization of Processing Conditions for the Production of Puffed Rice (팽화미 제조 공정조건의 최적화)

  • Cheon, Hee Soon;Cho, Won Il;Jhin, Changho;Back, Kyeong Hwan;Ryu, Kyung Heon;Lim, Su Youn;Chung, Myong Soo;Choi, Jun Bong;Lim, Taehwan;Hwang, Keum Taek
    • Culinary science and hospitality research
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    • v.21 no.1
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    • pp.77-89
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    • 2015
  • The objective of this study was to optimize processing conditions for the production of an instant puffed rice product using response surface methodology (RSM) and contour analysis. Sensory and texture qualities, and physical properties of the puffed rice were analyzed with various processing conditions related to drying and puffing temperature, and moisture content. Preference, color intensity, cohesiveness, rehydration ratio, density and lightness of the puffed rice product significantly varied depending on the processing conditions. The responses showed high $R^2$ values (0.623, 0.852, 0.735, 0.688, and 0.790) and lack-of-fit. Rehydration ratio was found to have a negative correlation with density in the condition of drying and puffing temperature. Lightness and preference scores of the puffed rice increased as the moisture content increased. According to RSM, the preference scores were very highly related to the moisture content, and the optimum processing conditions of the puffed rice product were at $40^{\circ}C$ of drying temperature, with 11.0% of moisture content, and at $232.7^{\circ}C$ of puffing temperature.