• Journal of the Korean Society of Manufacturing Process Engineers
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• v.8 no.2
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• pp.60-68
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• 2009

The objective of this paper is to design stamping die of inner reinforcement panel with DL 950 advanced high strength steel as stamping materials through numerical analyses and experiments. The stamping process was designed as bending dominant process consisting of 1 step of notching and 4 steps of bending processes. In order to obtain a proper design of the stamping die, various three-dimensional elasto-plastic finite element analyses were performed using a commercial code AUTOFORM V4.2. Design parameter of stamping die was chosen as the corner radius of the stamping die for each step. From the results of the FE analysis, feasible corner radii of the stamping die, which can minimize the deviation of corner angle of the stamped part from design data, and forming load for each part were estimated. Stamping experiments were carried out using the manufactured stamping die according to the proposed die design. The results of experiments were shown that the stamping die can successfully manufacture the inner reinforcement panel with DL 950 advanced high strength steel as base stamping material.

• 한국신재생에너지학회:학술대회논문집
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• 2007.06a
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• pp.89-92
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• 2007

The metallic bipolar plate in PEMFC is widely used for automotive driving because of its advantages, i) high strength, ii) high chemical stability, iii) low gas permeability and iv) applicability to mass production. Especially, the metallic bipolar plate which is manufactured with the sheet metal stamping process can be applied in automotive PEMFC with less volume and weight because of its thin thickness but the formability and springback problems arise in real manufacturing process. The assessment for formability and springback of metallic bipolar plate should be performed before making stamping die sets. In this work, the methodology for determining the allowable draft angle of flow passage is introduced by using finite element analysis. In analysis results, as the draft angle of flow passage increase, the major strain and thinning is increase with exponential function. The allowable draft angle without fracture is presented by fitting the results. Additionally, the staking results with manufactured metallic bipolar plates by stamping process is presented.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.3 s.234
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• pp.439-446
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• 2005

The theoretical method is developed to investigate the vibration characteristics of the combined cylindrical shells with an annular plate joined to the shell at any arbitrary axial position. The structural rotational coupling between shell and plate is simulated using the rotational artificial spring. For the translational coupling, the continuity conditions for the displacements of shell and plate are used. For the uncoupled annular plate, the transverse motion is considered and the in-plane motions are not. And the additional transverse and in-plane motions of the coupled annular plate by shell deformation are considered in analysis. Theoretical formulations are based on Love's thin shell theory. The frequency equation of the combined shell with an annular plate is derived using the Rayleigh-Ritz approach. The effect of inner-to-outer radius ratio, axial position and thickness of annular plate on vibration characteristics of combined cylindrical shells is studied. To demonstrate the validity of present theoretical method, the finite element analysis is performed.

• The Journal of the Acoustical Society of Korea
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• v.39 no.4
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• pp.270-278
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• 2020

In this paper, sound transmission of Micro-Perforated Plates (MPPs) installed in an impedance tube with a circular cross-section is described using an analytic method. Vibration of the plates is expressed in terms of an infinite series of modal functions, where modal function in the radial direction is given by the Bessel function. Under the plane wave assumption, a low frequency approximation is derived, and a formula for the sound transmission coefficient of multi-layered MPPs is presented using the transfer matrix method. The Sound Transmission Losses (STLs) of single and double MPPs are computed using the proposed method and compared with those done by the Finite Element Method (FEM), which shows an excellent agreement. As the perforation increases, the STL is degraded, since the STL becomes dominated by the perforation ratio rather than by vibration of the plate. The STL shows dips at natural frequencies as well as at the mass-spring-mass resonance frequency. The proposed model for the STL prediction in this study can be applied to an arbitrary number of MPPs, where each MPP may or may not have a perforation.

• Journal of Aerospace System Engineering
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• v.13 no.5
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• pp.94-101
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• 2019

The dynamic characteristics of the composite reflector panels are numerically and experimentally investigated. A dynamics model of the panel is analytically developed based on a deployment mechanism of the antenna. The deployment is passively activated using elastic energy of a spring with two rotational degrees of freedom. Using the flexible multi-body dynamic analysis ADAMS, dynamic behavior of the panels such as velocities, deformations, as well as reaction forces during the deployment, are investigated in the gravity and zero-gravity cases. The reflector panel is manufactured using carbon fiber reinforced plastics (CFRPs) and its deployment characteristics are experimentally observed using a zero-gravity deployment test. The impact response and vibration problems that occur during deployment of the antenna panel have been identified and reliably deployed using dampers.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.11
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• pp.5939-5946
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• 2013

The bridge approach slabs (BAS) to provide a transitional roadway between a roadway pavement and a bridge structure have not performed adequately due to various factors. The current Korean Roadway Design Guidelines treat the BAS as a simply supported beam with 70% of the span length and do not consider settlement and void development underneath the slab. To investigate the effect of soil settlements on the bending moment of BAS, a beam on elastic support (BAS-ES) was used in the present study. The parameters used in this study were span length, washout length, washout location, and soil modulus. It was shown from the parametric study that washout regions closer to the midspan exhibit maximum moment in the slab. Since voids under the BAS have typically been observed to be closer to bridge abutments, the springs from the abutment were removed to simulate settlement and void development in the model. The design moments based on AASHTO LRFD Bridge Design Specifications were compared to those of Korean Standard Specifications for Highway Bridge and Design Trucks for Highway Bridges. Even if the design moment from BAS-ES was used to incorporate the effect of the potential washout, significant savings could still be achieved compared to the current BAS design.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.04b
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• pp.44-48
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• 1993

산업현장에서부터 실생활용품에 이르기까지 각종판재를 소재로하여 제작하는 가공품은 종류나 수가 매우 많다고 할수 있다. 이러한 제품들을 제작 하기 위해 여러단계의 성형 공정을 거치게 되며 원만한 성형공정 을 수행하기 위한 적절한 판재성형 제어방법으로써 다이곡률 반경의 변화나 블랭크홀딩가압정도의 부분적 변화로 드로잉률을 향상시키는 방법도 있으나 이보다 판재의 성형공정 제어방법에서 공구사이 상하에 비드 를 설치하여 판재를 성형할 경우 성형공정후 제품의 두께 분포가 비교적 균일해지고 드로잉의 마찰저항을 부분적으로 증가시키며 판재성형중 미끄럼 저항의 균형을 이루어 성형시킬 판소재가 절감도며 또한 성형중 주름을 억재하여 드로잉률을 향상시킨다. 다른 방법에 비해 비드는 설차가 간단해서 적절한 형상의 bead set을 선정하여 산업현장에서 실제 사용하고 있으며 또한 소재가 비드를 통과한후 탄성역에서 소성역으로 전환되기에 성형공정 이후 스프링백 현상으로인한 제품형상의 치수가 변하는 현상을 방지하는 효과도 기대할수 있다. 따라서 본 연구에서는 자동차용판재인 아연도금피막 강판으로 실험한 결과와 비드 이론식을 고찰해 보고자 한다.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2003.07a
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• pp.134-139
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• 2003

오늘날 산업용 차량은 대부분 유압식 클러치를 채택하여 사용하고 있다 유압식 클러치는 운전자가 손쉽게 엔진으로부터 동력을 바퀴까지 전달 또는 차단하는 기능을 갖고 있기 때문이다. 차량속도에 대한 운전자의 다양한 요구는 다수의 변속 단수를 갖는 기어트레인이나 연속가변식 변속기(CVT) 원하고 있다. 그 중에 기어단을 단속하는 클러치는 엔진의 회전력과 차량 관성력을 효과적으로 연결 또는 차단을 위해 다수의 마찰판과 유체압력을 이용하여 작동된다. 유압식 클러치는 동작방식에 따라서 유체압력이 작동하면 동력을 전달하는 POSITIVE방식과 자체 탄성 스프링력에 의해서 동력을 전달하는 NEGATIVE방식이 있다. POSITIVE방식 유압식 클러치는 동력전달시 어큐뮬레이터를 이용하여 충격을 줄이고, 부하 변동시 승차감각을 향상할 수 있는 장점이 있다 TRX500 트랙터에 사용되는 유압식 클러치는 POSITIVE방식을 채택하고 있다. (중략)

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.345-348
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• 2006

The focus of this study is placed on the reduction of springback in the separator plate which is one of main components of the MCFC stack. Firstly, the current design (round punch and die) is accessed using FEM to find out how much it springs back after the forming operation. In this study, the two kinds of modified designs are proposed in order to reduce the amount of springback. With the linear punch in the first modified design the amount of springback rather increased. In the second modified design of die with holes, the amount of springback decreased drastically due to the effect of compression at the die corner.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.2 no.3
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• pp.56-61
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• 2003

This paper described about on-machine profile measurement of aspheric surfaces using contact probing technique in ultra precision machine. A contact probe has been designed as a sensing device to obtain measuring resolutions in nanometer regime using a circle leaf spring mechanism and a capacitive-type sensor. The contact probe which is installed on the z-axis is In touch with the aspheric objects which is fixed on the spindle of the diamond turning machine(DTM) during the measuring procedure. The x, z-axis motions of the machine are monitored by a set of two orthogonal plane mirror type laser interferometers. As a results, the developed contact probe on-machine measurement system showed 10 nanometers repeatability with a ${\pm}2{\sigma}$ and uncertainty of 200 nmPv.