• Title/Summary/Keyword: 파이프 벤딩

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A study on forming analysis for the soft pipe bending process of thickness guarantee (연질파이프의 두께보증형 벤딩공정에 대한 성형해석에 대한 연구)

  • Jung, Dong-Won;Jeong, Ji-Hyun;Cho, Jong-Rae
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.1
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    • pp.66-71
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    • 2013
  • Soft bending pipe is widely used for freezing equipment and shipbuilding. These pipe have some problems that they cause occasionally outside wrinkle, crack, wall thinning phenomena. However, vending machines which have been made to solve the problems completely, are not yet. In this study, to settle these problems, we proved the effectiveness of the self-made mandrel by results of simulation as the basic for the development of precision high-quality vending machine ; presents the solution method of the wall thinning phenomena by analyzing circular deformation and damage of bending pipe.

Analysis and Process Design of Hot Pipe Bending Process With Small Bending Radius (작은 곡률반경 파이프 벤딩을 위한 열간 파이프 벤딩공정 해석 및 설계)

  • 류경희;김동진;김병민;이동주
    • Transactions of Materials Processing
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    • v.10 no.4
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    • pp.329-337
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    • 2001
  • The finite element simulation model and the program to calculate the reverse moment have been developed to analyse the stress state and deformation of pipe bending using local induction heating with small bending radius in this study. The reverse moment that is to be applied on the bending arm to control the wall thinning ratio of the bending outside to within a particular value. Even though the demand of pipes with small bending radius is increasing in power plants and ship buildings, the welded elbows are still widely used. The bending process with or without a reverse moment acting on the bending arm has been simulated. The reverse moments calculated from the developed program are in good agreement with the finite element simulations and the experiments.

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A study on the process for precision forming by 3-dimension bending machine (3 차원 벤딩 머신에서 정밀 성형을 위한 공정 개발에 관한 연구)

  • Kim H.J.;Lim S.H.;Lee C.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1897-1900
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    • 2005
  • The purpose of this study is to investigate the bending process for manufacturing of sound pipe by 3 dimension bending machine. The arbitrarily-bended pipe is widely used in a heat exchanger system. The pipe should be formed precisely for assembling of heat changer. And, spring back effect and variation of the pipe thickness should be controlled effectively. We described the change of spring back amount and thickness variation of the pipe according to the change of bending radius and bending angle by FEM analysis. The analysis is adopted the elasic-plastic analysis and contact analysis on MARC software.

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A Study on the Deformation of Cable Pipes via Induction Bending (고주파 벤딩을 통한 케이블 파이프의 변형에 관한 연구)

  • Joo, Yi-Hwan;Qin, Zhen;Moon, Seongmin;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.4
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    • pp.79-84
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    • 2020
  • Induction bending via high-frequency heating is widely used for manufacturing pipe and section steel bends. It allows productivity improvement, unit cost reduction, delivery time compliance, and good mechanical properties. The recent increase in high-end vessels and offshore plants has raised the demand for high-frequency bending, which should improve the product quality and reduce the costs by simplifying the fabrication process; therefore, the characteristics and performance of this technique must be studied and proper design technology is required. During hot pipe bending via induction heating, the outward wall thickness of the pipe is thinned due to tensile stress and this thickness reduction cannot exceed 12.5%. This study focused on pipe bends with a bending curvature of 5D and their optimization design; in particular, the conditions that can both improve the productivity of the high-frequency bending process and keep the maximum thickness reduction below 12.5% were determined.

A Study on the Bending Process for Precision Pipe Forming (정밀 파이프 성형을 위한 벤딩 공정 개발에 관한 연구)

  • Kim, Hyun-Jin;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.58-65
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    • 2007
  • The arbitrarily-bended pipe is widely used in a heat exchanger system. Thus, the pipe bending process has important role in performance and productivity of heat exchanger system. The purpose of this study is to investigate the bending process for manufacturing of sound pipe. And, the spring-back effect and the variation of pipe thickness should be controlled effectively. The change of spring-back ratio and the thickness variation of pipe according to the change of bending radius, bending angle and pipe thickness are analyzed by FEM analysis. The analytic results are compared with the experimental data, accordingly the results show good agreement. The method of the analysis can be applied for manufacturing of precision bended pipe.

Development of Bending Machine with High Efficiency and Precision Forming (고효율 배관용 정밀성형 벤딩머시인 개발)

  • Mun, Sang-Don
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.1
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    • pp.7-14
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    • 2011
  • Soft copper tube is one of the popular materials which are used for shipbuilding, automobiles, and freezing and HVAC equipment. However, these materials have problems that they cause occasionally outside wrinkle, spring back, wall thinning phenomena. In this study, to avoid these phenomena, was manufactured a mild materials devoted bending machine, which selected a bending method where the mandrel presses the pipe along with the sliding guide rail during bending process. During the course of confirming this performance, it was found that as the diameter of copper tube used for materials became smaller, the spring back phenomenon increased. And as the bending angle became larger, it became larger. In addition, we could manufacture mold products which scarcely generated wrinkle when bending copper tubes.

A research on Dynamic characteristic of Submerged pipe ; Support, Flange, Upper pump (수위변화에 따른 파이프 시스템의 진동 특성 변화에 대한 연구)

  • Jung, Hwee Kwon;Kim, Jong Yoon;Park, Gyuhae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.10a
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    • pp.699-705
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    • 2013
  • This paper presents vibration testing, control, and finite element analysis of a piping system, which is subjected to the changes in fluid levels. Nuclear power plants typically employ a cooling system that uses sea water. These systems are subjected to dynamic characteristic changes caused by sea-level variations, which introduces failures of cooling system components. Therefore in this study, analytical and experimental studies were performed to understand the effect of sea-level changes on the dynamic characteristics of piping systems. It was shown that, as the sea-level increases, pipe's natural frequencies decreases in relation to its mode shape. A 1/14 scale model was also built to compare the results obtained by the analytical study. A good agreement between experiment and analytical studies were observed. Finally, an on-line resonant frequency identification system was proposed and developed, which utilizes piezoelectric transducers as sensors and actuators, in order to avoid catastrophic failure of piping systems.

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