• Title/Summary/Keyword: 파우더 블라스팅

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Effect of Abrasive on the Machinability in Powder Blasting (Powder Blasting 시 분사재에 따른 가공특성)

  • 김광현;최영현;박동삼
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.520-523
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    • 2002
  • The o]d technique of sandblasting which has been used for paint or scale removing, deburring, and glass decorating has recently been developed into a powder blasting technique for brittle materials, capable of producing micro structures larger than $100\mu\textrm{m}$. In this study, we investigated the effect of the size of abrasive and the stand-off distance on the machinability of SUS 304. The varying parameters were the impact angle $90^{\circ}$, scanning times of nozzle 10 and the different nozzle height between 70mm and 140mm. The diameter of dot pattern were 0.2mm. The powder were alumina sharp particles, WA #600, #800 and #2000. The blasting pressure of powder at 0.3 Mpa.

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Fabrication of lab-on-a-chip on quartz glass using powder blasting (파우더 블라스팅을 이용한 Quartz Glass의 Lab-on-a-chip 성형)

  • Jang, Ho-su;Park, Dong-sam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.14-19
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    • 2009
  • Micro fluid channels are machined on quartz glass using powder blasting, and the machining characteristics of the channels are experimentally evaluated. The powder blasting process parameters such as injection pressure, abrasive particle size and density, stand-off distance, number of nozzle scanning, and shape/size of the required patterns affect machining results. In this study, the influence of the number of nozzle scanning, abrasive particle size, and blasting pressure on the formation of micro channels is investigated. Machined shapes and surface roughness are measured, and the results are discussed. Through the experiments and analysis, LOC are ettectinely machined on quartz glass using powder blasting.

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Prediction of Material Removal and Surface Roughness in Powder Blasting using Neural Network and Response Surface Analysis (신경회로망 및 반응표면분석법을 이용한 파우더 블라스팅시의 표면거칠기 및 재료제거량 예측)

  • Park, Dong-Sam;Yoo, Woo-Sik;Jin, Quan-Qia;Seong, Eun-Je;Han, Jin-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.1
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    • pp.34-42
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    • 2007
  • Powder blasting technique has been considered one of the most appropriate micro machining methods for hard and brittle materials, since the productivity is high and the heat layers caused by material removal are very thin. Recent development of special purposed parts, such as the parts for semiconductor processing, the parts for LCD, sensors for micro machine fabrication and so on, has been expanded. Thus, it is essential to develop powder blasting technologies for micromachining of hard and brittle materials such as glass, ceramics and so on. In this paper, the characteristics of powder blasted glass surface were tested under various blasting parameters. Finally, we proposed a predictive model for powder blasting process using the neural network and the response surface method. Detail analysis of the simulation results is carried out and the performance of two predictive models is compared.

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Machinability Evaluation of Sapphire Glass Using Powder Blasting (파우더 블라스팅을 이용한 사파이어 글라스의 가공성 평가)

  • Kang, Eun Ji;Kim, Jung Ho;Jang, Ho Su;Park, Dong Sam
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.2
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    • pp.224-230
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    • 2015
  • In this study, the machinability of sapphire glass is tested using the powder blasting method under various blasting conditions. The thickness and diameter of the sapphire glass samples were 0.4 mm and 50.8 mm (2 inch), respectively. The machined patterns from each sample were a circle, a square, and a rectangle. The powder we used was GC #400 and #800. The blasting pressures of the powders were 2, 4, and 6 bar. The scanning time of the nozzle was 20 and the scanning speeds of the nozzle were 80, 100, and 120 mm/s. Experimental results showed that machining depths increased in proportion to blasting pressure. The machining depth of GC #800 was much higher than that of GC #400, while surface roughness was worst with GC #400. These results imply that the blasting pressure and size of the blasting powder are the most important parameters for machining sapphire glass.

Micro-Pattern Machining Characteristics Evaluation of $Si_3N_4$-hBN based Machinable Ceramics Using Powder Blasting Process (파우더 블라스팅에 의한 $Si_3N_4$-hBN계 머시너블 세라믹스의 미세패턴 가공성 평가)

  • 박동삼;조명우;김동우;조원승
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.33-39
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    • 2004
  • Sandblasting has recently been developed into a powder blasting technique for brittle materials. In this study, the machinability of $Si_3N_4$-hBN based machinable ceramics are evaluated for micro - pattern making processes using powder blasting. Material properties of the developed machinable ceramics according to the variation of h-BN contents give a good machinability to the ceramics. The effect of scanning times, the size of patterns and variation of BN contents on the erosion depth of samples without mask and samples with different mask patterns in powder blasting of $Si_3N_4$-hBN ceramics are investigated. The Parameters are the impact angle of $90^{\circ}$, the scanning times of nozzle up to 40, and the stand-off distances of 100mm The widths of masked pattern are 0.1mm 0.5mm and 1mm. The powder used is Alumina particles, WA#600. and the blasting pressure of powder is 0.2MPa. Through required experiments, the results are investigated and analyzed. As the results, the machinability of the developed ceramics increases as the BN contents in the ceramics.