• Composites Research
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• v.16 no.3
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• pp.58-67
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• 2003

To perform the realtime strain and fracture monitoring of the smart composite structures, two optical fiber sensor systems are proposed. The two types of the coherent sources were used for fracture signal detection - EDFA with FBG and EDFA with Fabry-Perot filter. These sources were coupled to EFPI sensors imbedded in composite specimens. To understand the characteristics of matrix crack signals, at first, we performed tensile tests using surface attached PZT sensors by changing the thickness and width of the specimens. This paper describes the implementation of time-frequency analysis such as short time Fourier transform (STFT) and wavelet transform (WT) for the quantitative evaluation of fracture signals. The experimental result shows the distinctive signal features in frequency domain due to the different specimen shapes. And, from the test of tensile load monitoring using optical fiber sensor systems, measured strain agreed with the value of electric strain gage and the fracture detection system could detect the moment of damage with high sensitivity to recognize the onset of micro-crack fracture signal.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2004.04a
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• pp.95-102
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• 2004

For the simultaneous measurement of strain and damage signal, a fiber Bragg grating sensor system with a dual demodulator was proposed. One demodulator using a tunable Fabry-Perot filter can measure low-frequency signal such as strain and the other demodulator using a passive Mach-Zehnder interferometer can detect high-frequency signal such as damage signal or impact signal. Using a proposed fiber Bragg grating sensor system, both the strain and damage signal of a cross-ply laminated composite beam under tensile loading were simultaneously measured. Analysis of the strain and damage signals detected by single fiber Bragg grating sensor showed that sudden strain shifts were induced due to transverse crack propagation in the 90 degree layer of composite beam and vibration with a maximum frequency of several hundreds of kilohertz was generated.

• Journal of Korea Society of Industrial Information Systems
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• v.21 no.4
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• pp.43-53
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• 2016

In this paper, monitoring method of tool fracture using motor current was proposed for turning process. In order to take more reliable current signal, cutting force signal was compared as reference signal because cutting force signal is reliable, and analysis of signal correlation between cutting force and motor current was performed. The static components of the cutting force and motor current signals were correlated very well for different cutting conditions, and it was proven to use the motor current as an proper sensor for monitoring of tool fracture. To understand the characteristics of motor current, various kinds of cutting experiment were performed including tool fracture experiments. As a result, a new method to detect tool fracture using motor current in turing was proposed, and a large number of fracture experiments were carried out to evaluate the reliability of the proposed method. Finally, it can be possible to detect the tool fracture reliably.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2003.04a
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• pp.22-26
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• 2003

EFPI (extrinsic Fabry-Perot interferometer) 센서를 이용해 복합재료의 파손 신호를 취득하기 위해서는 파손 신호에 비해 상대적으로 낮은 주파수의 열적, 기계적 정적 변형에 의해 발생하는 위상 변화를 보상해 주는 기술이 필요하다. 또한 센서의 민감도를 최적화하기 위해 출력 신호의 위상을 Quadrature 지점에 유지시켜야 한다. 본 논문에서는 EFPI 센서 시스템의 출력 신호위상을 일정하게 유지시킬 수 있는 안정화 제어 시스템을 개발하였다. 안정화 제어 시스템은 광대역 파장 레이저 광원, 가변 F-P (Fabry-Perot) 필터 그리고 필터를 제어한 수 있는 전자 회로시스템으로 구성하였다. 개발된 시스템의 위상 제어 성능을 평가하기 위해 복합재료 시편의 인장 실험을 수행하여 인장 변형에 의해 발생하는 위상 변화를 개발된 시스템을 이용해 Quadrature 지점에 일정하게 유지할 수 있음을 보였다. 또한 연필심 파손 실험을 통해 개발된 시스템이 파손 신호를 잘 취득할 수 있음을 확인하였다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.10a
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• pp.79-82
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• 1993

본 연구는 드릴가공중 발생하는 드릴비트(Drill Bit)의 파손검출에 적합한 센서를 선택하고, 드릴비트 파손시 나타나는 센서신호의 특성에 대한 연구를 수행했다. 연구결과 이송축 전류신호 및 주축진동신호가 절삭시 나타나는 Power 및 진동의 특성을 잘 나타내고 있으며, 드릴비트의 파손을 판단할 수 있는 특징의 보완적 요소가 강하다는 결론을 얻었다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.4
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• pp.707-722
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• 1992

Fracture of a cutting tool is one of the most serious problems in machining systems. Therefore, several methods have been proposed so far to detect cutting tool fracture. However, most of them have some problems from the viewpoint of practical applications. In this study, the feasibility of using acoustic emission and cutting force signals for the detection of massive tool breakages as well as small fracture of cutting tools were investigated. Turning experiments were performed using conventional carbide inset tools under realistic cutting conditions and the SM45C steel and heat treated SM45C steel were used as a workpiece. And the sensitivities of the AE and cutting force signals to the fracture of cutting tools were illustrated. Finally, a detection algortithm for the fracture of cutting tools was developed through the analysis of these dual signals in the several types of tool fracture.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.7
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• pp.43-50
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• 2004

For the simultaneous measurement of strain and damage signal a fiber Bragg grating sensor system with a dual demodulator was proposed. The dual demodulator is composed of a demodulator using a tunable Fabry-Perot filter measuring the low-frequency signal with large magnitude such as strain and the other using a passive Mach-Zehnder interferometer detecting the high-frequency signal with small amplitude such as impact or damage signal. Using the proposed fiber Bragg grating sensor system, both the strain and damage signals of a cross-ply laminated composite beam under tensile loading were simultaneously measured. The strain and damage signals detected by single fiber Bragg grating sensor showed that sudden strain shifts were accompanied with vibration at a maximum frequency of several hundreds of kilohertz at the instant of matrix crack propagation in the 90 degree layer in composite beam.

• Composites Research
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• v.17 no.2
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• pp.28-33
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• 2004

Failure detection in a cross-ply laminated composite beam under tensile loading were performed using a fiber Bragg grating (FBG) sensor. A Passive Mach-Zehnder interferometric demodulator was proposed to enhance sensitivity and bandwidth. The proposed FBG sensor system without active device such as a phase modulator is very simple in configuration, easy to implement and enables the measurement of high-frequency vibration with low strain amplitude such as impact or failure signal. Failure signals detected by a FBG sensor had offset value corresponding to the strain shift with vibration at a maximum frequency of several hundreds of kilohertz. at the instant of transverse crack propagation in the 90 degree layer of composite beam.

• Composites Research
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• v.16 no.6
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• pp.16-22
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• 2003

This paper studied the AE(acoustic emission) characteristics of the laminated composite structures. The composite stiffened panels under the compressive loading emitted various AE signals when they buckled or changed the buckling modes. In addition, the failure initiated and propagation generated a lot of complex signals. From the continuous signal generation. we identified when the failures initiated and whether they propagated or not. The single lap joint of laminated plates under tensional load also generated AE signals when bonding region failed. The first failure occurrence and its propagation are monitored by generated AE signals. The characteristics of AE signals used in this analysis are cumulative hits, hit distribution, peak frequency of generated AE waveform and amplitude of signals. The analysis of AE signals shows that continuous increment of cumulative hits can be regarded as damage propagation and three dominant peak frequencies can correspond to typical failure modes in the laminated composites.

• Composites Research
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• v.14 no.5
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• pp.12-19
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• 2001

In aircraft composite structures, structural defects such as matrix cracks, delaminations and fiber breakages are hard to detect if they are breaking out in operating condition. Therefore, to assure the structural integrity, it is desirable to perform the real-time health monitoring of the structures. In this study, a fiber optic sensor was applied to the composite beams to monitor failure and strain in real-time. To detect the failure signal and strain simultaneously, laser diode and ASE broadband source were applied in a single EFPI sensor using wavelength division multiplexer. Short time courier transform and wavelet transform were used to characterize the failure signal and to determine the moment of failure. And the strain measured by AEFPI was compared with the that of strain gage. From the result of the tensile test, strain measured by the AEFPI agreed with the value of electric strain gage and the failure detection system could detect the moment of failure with high sensitivity to recognize the onset of micro-crack failure signal.