• Title/Summary/Keyword: 티그 용접

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알루미늄 합금제 진공 챔버의 용접 기술

  • 최만호;홍만수;박주식;홍만수
    • Proceedings of the Korean Vacuum Society Conference
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    • 2000.02a
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    • pp.44-44
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    • 2000
  • 포항가속기 저장링 진공 챔버의 진공도는 전자빔을 10시간 이상 저장하기 위하여 10-10torr 이하의 초고진공이 유지되고 있다. 전자빔이 지나는 궤도를 구성하는 챔버와 부품수는 대략 170여종 이상이며, 원주길이는 약 280 m이다. 진공 챔버의 재질은 가스 방출률이 낮고 가공성, 접합성 등이 우수한 알루미늄 합금, 스텐레스 스틸, 무산소동, 세라믹 등이다. 이러한 많은 수의 챔버와 부품들은 초고진공을 유지하기 위하여 진공기밀이 요구되며, 여기서 필수적인 것이 접합이다. 저장링 챔버에 적용된 접합방법은 주로 티그 용접이고 그 외에 진공 브레이징과 전자빔 용접이다. 저장링 챔버에 적용된 접합방법은 주로 티그 용접이고 긔 외에 진공 브레이징과 전자빔 용접이다. 저장링 챔버에 요구되는 접합기술은 완벽한 기밀유지와 함께 용접열에 의한 변형 최소화가 요구되기 때문에 이것이 초고진공을 얻기 위한 핵심기술이라고 할 수 있다. 따라서, 본 소개에서는 주로 적용된 알루미늄 합금제 섹터 챔버를 중심으로 용접 시공시 주요 사항인 용접설계, 용접균열, 용접환경 및 변형 등에 대하여 소개하고자 한다.

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An Experimental Study on Block Shear Fracture of Base Metal in Ferritic Stainless Steel Welded Connection (페라이트계 스테인리스강 용접접합부의 모재 블록전단파단에 관한 실험적 연구)

  • Kim, Tae Soo
    • Journal of Korean Society of Steel Construction
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    • v.28 no.5
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    • pp.303-312
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    • 2016
  • Many researches on the application of stainless steels as structural steels have been performed thanks to their material properties such as superior ductility and corrosion resistance. Ferritic stainless steels(STS430) with little or no nickel have been used increasingly in building structure because it is inexpensive compared to austenitic stainless steels(STS304) with nickel, but provide performances similar to the austenitic stainless steel. This paper deals with block shear fracture behavior of base metal in stainless steel welded connection. Although the block shear fracture behavior for welded connection due to stress triaxiality is different from that of bolted connection, the block shear strength of welded connection in current design specifications has been predicted based on that of bolted connection. The main parameters are weld length and welding process(Arc and TIG welds). The ultimate strengths of TIG welded specimens were higher than those of arc welded specimens and current design predictions by AISC, EC3 etc. were compared with test strengths.

Evaluation of Structural Stability for a 75-tonf Class Thrust Chamber Mixing Head (75톤급 연소기 헤드부의 구조안정성 평가)

  • Ryu, Chul-Sung;Lee, Keum-Oh;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.515-519
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    • 2011
  • Structural tests for the mixing head of a 75tonf class thrust chamber were performed to verify structural stability. The mixing head of a thrust chamber is loaded by high pressure with regeneratively cooled fuel and cryogenic liquid oxygen(LOx) as well as it transfers thrust load generated by liquid rocket engine. Therefore structural stability of mixing head is a very important factor to work without any plastic deformation or structural failure. In this study, two mixing heads were manufactured using different welding methods, Tungsten Inert Gas(TIG) welding and Electron Beam Welding(EBW) and evaluated a structural stability. The results of structural tests showed that the mixing head assembled by EBW can withstand the applied design load without any structural failures and be structurally more stable than that of TIG welding.

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A Study on the Analysis of the Thermal Stress and Residual Stress in Process of STS304 TIG Welding (STS304 TIG 용접시 발생하는 잔류응력과 열응력 해석에 관한 연구)

  • Ko, Jun-Bin;Park, Hee-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.5
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    • pp.1-10
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    • 2008
  • Residual stress caused in the weldments with high restraint force are often during welding observed in the weldments of large size nozzles or radial tanks. The reason is that quantitative analysis about thermal stresses during welding is lack for this weldments. To verify Finite Elements Method(FEM) theory, the temperature was measured with thermocouple in a real time in this paper. Also analysis of the thermal stress for welding condition is performed by ABAQUS program package on various welding condition in 304 stainless steel butt welding.

A Study of Fuzzy Control of Weld Pool Width in Gas Tungsten Arc Welding (Gas Tunsten Arc 용접에서 용융지폭의 퍼지 제어에 관한 연구)

  • Chung, Hyun-Kwon;Rhee, Se-Hun;Um, Ki-Woan
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.1
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    • pp.150-157
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    • 1997
  • Uniform weld pool shape is important in determining the weld quality. And weld pool width is one of the most dominant factors of the seld pool shape. In order to control the weld pool width, the fuzzy logic controller, which is well adapted to the complicated nonlinear systems such as welding, was used in this study. The weld pool image was obtained through CCD camera, and the weld pool width was calculated by processing the image. Uaing the calculated width, welding speed, as a control input, was inferred by the fuzzy logic controller. An uniform weld pool width can be successfully obtained regardless of the disturbances in the system.

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Experimental Study on Strength of Austentic Stainless Steel (STS 304L) Fillet-Welded Connection with Weld Metal Fracture According to Welding Direction (용접방향에 따른 오스트나이트계 스테인리스강(STS304L) 용착금속파단 용접접합부의 내력에 관한 실험적 연구)

  • Kim, Tae Soo;Lee, Hoochang;Hwang, Bokyung;Cho, Taejun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.81-89
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    • 2018
  • Austenitic stainless steels have excellent corrosion resistance, durability and fire resistance. Especially, since STS304L among austenitic types is a low-carbon variation of STS304 and has excellent intergranular corrosion resistance, it can often be used under the welded condition without heat treatment after field welding. This paper investigated ultimate behaviors such as ultimate strength and weld metal fracture mechanism of STS304L fillet-welded connections with TIG(tungsten inert gas) welding through test results. Main variables of specimens are weld length and welding direction against loading. Fracture of specimens are classified into three modes(tensile fracture, shear fracture and block shear fracture). Ultimate strengths were compared according to the welding direction and weld length and TFW series with transverse fillet weld had the highest strength compared with other types(LFW series with longitudinal fillet weld and FW series with all round weld). It is known that current design specifications such as KBC 2016 and AISC2010 underestimated the strength of TFW and LFW specimens and provided unconservative estimates for FW specimens. Finally, strength equations were proposed considering material properties of STS 304L material.

Study on The Status of Welded Parts According to The Types of Shielding Gas in TIG Welding (TIG용접에서 실드가스 종류의 변화에 따른 용접부의 변화상태 고찰)

  • Kim, Jin-Su;Kim, Bub-Hun;Lee, Chil-Soon;Kim, Yohng-jo;Park, Yong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.38-43
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    • 2015
  • Tungsten inert gas (TIG) welding is commonly used in industries that require airtightness, watertightness, oiltightness, and precision. It is a non-consumable welding method that is commonly used for the welding of non-ferrous metals, but it can be used to weld most metals. The methods of TIG welding can be divided into three types. The first, manual welding is done directly on the metal by a welder with a torch. The second, semi-automatic welding, gets help from a material supplying machine, but it is conducted by a welder. Lastly, automated welding is conducted fully by a machine during its process and operation. Depending on the selection of electrode, the amount of heat that is applied to the base material and the electrode rod changes and makes the shape of welded parts different. A direct-current positive electrode was used for this study. Through the change of shielding gas type on a structural steel (SS-400) that is commonly used in industry, the composition and shape changes in welded parts were detected after welding. The heat-affected area, hardness value, and tensile strength were also identified through hardness testing and tensile testing. In this study, it was found that the higher hardness value of the heat-affected is, the weaker the tensile strength becomes.