• 제목/요약/키워드: 툴링

검색결과 25건 처리시간 0.026초

터닝센터에서의 툴링과 채터 특성 시뮬레이션 연구 (A study on the chatter vibration characteristics simulation for cutting tooling of turning machine tool)

  • 황준
    • 한국결정성장학회지
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    • 제24권6호
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    • pp.274-278
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    • 2014
  • 가공정밀도 요구특성의 지속적인 향상에도 불구하고, 공작기계와 절삭공구를 이용한 절삭가공공정에서의 채터진동은 아직도 개선의 여지가 많이 남아있다. 특히, 더욱 고속화, 고정밀화 되고 있는 가공현장에서 채터진동의 효과적인 감소대책에 대한 다양한 연구가 필요하다. 본 연구에서는 이러한 문제점을 해결하기 위해 고정밀 공구동력계를 이용한 실시간 절삭력 측정과 유한요소해석 방법을 이용해 사용 빈도와 활용이 매우 큰 터닝센터(turning center)에서 폭넓게 적용되고 있는 3종의 절삭공구 툴링에서의 채터진동 특성을 평가하여, 공구형상 및 툴링 특성에 따른 채터진동과의 상관성을 연구하고, 향후 채터진동 저감형 공구개발을 위한 근간 기술자료로 활용코자 한다.

고속가공기용 HSK 툴링시스템의 주축회전속도에 따른 응력분포특성 (The Stress Distribution Characteristics of HSK Tooling System According to Spindle Speed)

  • 구민수;김정석;강익수;박진효;이종환;김기태
    • 한국생산제조학회지
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    • 제19권6호
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    • pp.852-858
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    • 2010
  • Recently, the high-tech industries, such as aerospace industry, auto industry, and electronics industry, are growing up considerably. Because of that, high machining accuracy and productivity of precision parts have been required. The tooling system is important part in the machining center. HSK tooling system is more suitable than BT tooling system for that of high speed machining center. It is because static stiffness and machining accuracy of HSK tooling system are higher than those of BT tooling system. In this paper, stress distribution characteristics of the HSK tooling System is analyzed according to the spindle speed. In order that, the mechanism and the force amplification principle of HSK tooling system are analyzed. The HSK tooling system is modelled by using a 3D modeling/design program. Then stress distribution characteristics of HSK tooling system are analyzed according to spindle speed by using the finite element analysis.

FDM 3D Printing 기술을 응용한 직접식 세라믹 쾌속툴링 (Ceramic Direct Rapid Tooling with FDM 3D Printing Technology)

  • 신근식;권현규;강용구;오원택
    • 한국기계가공학회지
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    • 제18권7호
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    • pp.83-89
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    • 2019
  • In the conventional casting and forging method, there is a disadvantage that a mold is an essential addition, and a production cost is increased when a small quantity is produced. In order to overcome this disadvantage, a metal 3D printing production method capable of directly forming a shape without a mold frame is mainly used. In particular, overseas research has been conducted on various materials, one of which is a metal printer. Similarly, domestic companies are also concentrating on the metal printer market. However, In this case of the conventional metal 3D printing method, it is difficult to meet the needs of the industry because of the high cost of materials, equipment and maintenance for product strength and production. To compensate for these weaknesses, printers have been developed that can be manufactured using sand mold, but they are not accessible to the printer company and are expensive to machine. Therefore, it is necessary to supply three-dimensional casting printers capable of metal molding by producing molds instead of conventional metal 3D printing methods. In this study, we intend to reduce the unit price by replacing the printing method used in the sand casting printer with the FDM method. In addition, Ag paste is used to design the output conditions and enable ceramic printing.

단속형 가변적층 쾌속조형공정과 쾌속툴링 기술을 이용한 쾌속 3차원 기능성 제품 개발에 관한 연구 (Study on Rapid Manufacturing of 3D Functional Parts Combining VLM-ST Process and Its RT Technology)

  • 안동규;이상호;김기돈;양동열
    • 소성∙가공
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    • 제11권4호
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    • pp.323-331
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    • 2002
  • The combination of rapid prototyping(RP) and rapid tooling(RT) has a potential for rapid manufacturing of three-dimensional parts. In the present study, a new RP system transfer type Variable Lamination Manufacturing using Expandable Polystyrene Foam (VLM-ST), is proposed to fabricate net shapes of three-dimensional prototypes. Various three-dimensional parts, such as a knob shape and a human head shape, are manufactured by the VLM-ST apparatus. In addition, a new rapid tooling technology, which utilizes a room temperature vulcanizing (RTV) molding technique and a triple reverse process technique, is proposed to manufacture net shapes of three-dimensional plastic parts using the prototypes of VLM-ST. A plastic part of the knob shape is produced by the proposed RT technology. The combination of the proposed RP and RT enables the manufacture of a plastic knob within two days.

레이저 스캐너를 이용한 측정 및 레지스트레이션시 오차감소에 관한 연구 (A Study on Reducing Errors in Scanning Object and Registration using a Laser Scanner)

  • 홍성균;김연술;이희관;김형찬;양균의
    • 한국정밀공학회지
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    • 제20권9호
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    • pp.197-204
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    • 2003
  • This study proposes a method to reduce errors in scanning object and registration using a laser scanner. The method consists of 3 stages. First, there is an error induced by the difference of the distance between the probe and the object. It is possible to reduce the error by planning a scanning strategy: object setting, scan path. Second, the scan data of the tooling ball affects calculating the tooling ball center. A z-direction compensation is given to calculate more accurate registration points. Third, three points are used to determine a coordinate transformation on each frame. The maximum error usually lies on the third tooling ball in the conventional merging method. LSM (Least Square Method) is applied to a coordinate transformation to reduce the registration error.

웹기반 쾌속조형물후가공 선정시스템 개발에 관한 연구 (A Study on Determining Post-machining System for RP parts with Web-based Interface Tool)

  • 이상호;안대건;양화준;장태식;이일엽;정해도;이석희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1257-1260
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    • 2003
  • Rapid Prototyping technology has many advantages such as Rapid Tooling. However, Using the RT technique is limited by the poor surface quality of the RP part. Thus, additional post-machining is required for improving the surface roughness by the sanding, grinding and polishing etc. But, these traditional finishing techniques are time and labor cost consuming. Hence, improving and formulation the finishing technique is inevitably necessary for the RF part. A new post-machining methodology for RP part is presented by the SLS part is used for automobile components in this research. Also, a web based interface tool that user requirements are rapidly ordered for post-machining RP part is developed.

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