• The KSFM Journal of Fluid Machinery
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• v.14 no.1
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• pp.48-54
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• 2011

The effect of channel cutback on three-dimensional flow fields and aerodynamic losses downstream of a cavity squealer tip has been investigated in a turbine rotor cascade for the squealer rim height-to-chord ratio and tip gap height-to-chord ratio of $h_{st}/c$ = 5.51% and h/c = 2.0% respectively. The cutback length-to-camber ratio is changed to be $CB/c_c$ = 0.0, 0.1, 0.2 and 0.3. The results show that longer cutback delivers not only stronger secondary flow but also higher aerodynamic loss in the tip leakage vortex region, meanwhile it leads to lower aerodynamic loss in the passage vortex region. The discharge of cavity fluid through the cutback opening provides a beneficial effect in the reduction of aerodynamic loss, whereas there also exists a side effect of aerodynamic loss increase due to local wider tip gap near the trailing edge. With increasing $CB/c_c$ from 0.0 to 0.3, the aerodynamic loss coefficient mass-averaged all over the measurement plane tends to increase slightly.

• 유체기계공업학회:학술대회논문집
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• 2006.08a
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• pp.153-156
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• 2006

A turbine stage consists of a stator and rotor. A stator provides the required inlet flow conditions so that a rotor can produce the necessary power. Passing wakes generated at the trailing edge of a stator make an interaction with a rotor. In the present study, this interaction flow mechanism is investigated using the numerical analysis. In case of the large gap distance between the stator and rotor, the stator and rotor flow analysis can be separated. First, only the stator flow field is solved. Second, the rotor flow field is solved including the passing wake information from the stator analysis. The passing wake experiences the shearing as it approaches to the rotor leading edge. And it is chopped when it strikes the rotor body. After that, the chopped wakes becomes the prolongation as it goes downstream. Also, the aerodynamic characteristics with the variation of the gap distance between a stator and rotor was investigated. Pressure jumps due to the passing wakes result in the pressure and lift loss and it gets stronger with the closer gap distance. This unsteady effect proves to be directly related to the fatigue and noise in turbomachinery and this study would be helpful to investigate such fields.

• The KSFM Journal of Fluid Machinery
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• v.13 no.2
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• pp.41-47
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• 2010

The effect of incidence angle on the three-dimensional flow and aerodynamic loss in the tip leakage flow region downstream of a turbine rotor cascade has been investigated for two tip gap-to-chord ratios of h/c=0.0% (no tip gap) and 2.0%. The incidence angle is changed to be $i=-10^{\circ}$, $0^{\circ}$, and $5^{\circ}$. The results show that for $i=5^{\circ}$, secondary flows including the passage vortex are intensified noticeably, and there is a strong interaction between the passage and tip leakage vortices. For $i=-10^{\circ}$, however, the passage vortex is weakened significantly, so that there exists only a strong leakage-jet-like secondary flows near the casing wall. For h/c=0.0% and 2.0%, aerodynamic loss tends to increase with increasing i from $-10^{\circ}$ to $5^{\circ}$. A small increment of i in its positive incidence range results in a remarkable aerodynamic loss increase, while increasing i in the negative incidence range leads to a small change in the aerodynamic loss generation.

• Journal of Power System Engineering
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• v.12 no.4
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• pp.57-63
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• 2008

The last stage blade of the low pressure steam turbine remarkably affects turbine plant performance and availability Turbine manufacturers are continuously developing the low pressure last stage blades using the latest technology in order to achieve higher reliability and improved efficiency. They tend to lengthen the last stage blade and apply shrouds at the blades to enhance turbine efficiency. The long blades increase the blade tip circumferential speed and water droplet erosion at shroud is anticipated. Parts of integral shrouds of the last stage 40 inch blades were cracked and liberated recently in a combined cycle power plant. In order to analyze the root cause of the last stage blades shroud cracks, we investigated operational history, heat balance diagram, damaged blades shape, fractured surface of damaged blades, microstructure examination and design data, etc. Root causes were analyzed as the improper material and design of the blade. Notches induced by erosion and blade shroud were failed eventually by high cycle fatigue. This paper describes the root cause analysis and countermeasures for the steam turbine last stage blade shroud cracks of the combined cycle power plant.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.28 no.5
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• pp.535-544
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• 2004

The heat (mass) transfer characteristics in the tip-leakage flow region of a high-turning first-stage turbine rotor blade has been investigated by employing the naphthalene sublimation technique. The heat transfer data in the tip-leakage flow area for the tip clearance-to-span ratio, h/s, of 2.0% are compared with those in endwall three-dimensional flow region without tip clearance (h/s : 0.0 %). The result shows that the thermal load in the tip-leakage flow region for h/s = 2.0% is more severe than that in the endwall flow region for h/s : 0.0%. The thermal loads even at the leading and trailing edges for h/s = 2.0% are found larger than those for h/s = 0.0%. The tip-leakage flow results in heat transfer augmentations near the tip on both pressure and suction sides in comparison with the mid-span results.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.32 no.3
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• pp.207-215
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• 2008

The heat/mass transfer characteristics on the plane tip surface of a high-turning first-stage turbine rotor blade has been investigated by employing the naphthalene sublimation technique. At the Reynolds number of $2.09{\times}10^5$, heat/mass transfer coefficients are measured for the tip gap height-to-chord ratio, h/c, of 2.0% at turbulence levels of Tu = 0.3 and 14.7%. A tip-surface flow visualization is also performed for h/c = 2.0% at Tu = 0.3%. The results show that there exists a strong flow separation/re-attachment process, which results in severe local thermal load along the pressure-side corner, and a pair of vortices named "tip gap vortices" in this study is identified along the pressure and suction-side tip corners near the leading edge. The loci and subsequent development of the pressure- and suction-side tip gap vortices are discussed in detail. The combustor-level high inlet turbulence, which increases the tip-surface heat/mass transfer, provides more uniform thermal-load distribution.

• The KSFM Journal of Fluid Machinery
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• v.7 no.5 s.26
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• pp.36-42
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• 2004

The effect of tip clearance height on the three-dimensional flow and aerodynamic loss in the wake region of a high-turning turbine rotor cascade has been investigated with a miniature cone-type five-hole probe. Distributions of velocity magnitude, secondary velocity vectors, and total-pressure loss coefficient are presented for three tip gap-to-span ratios of h/s = 0.0, 0.5 and 1.0 percent. The result shows that with the increment of h/s, tip leakage vortex tends to be intensified and aerodynamic loss due to the leakage vortex is increased as well. In the case of h/s = 1.0 percent, aerodynamic loss in the tip-leakage flow region is found dominant in comparison with that in the passage vortex region. With increasing h/s, mass-averaged secondary loss coefficient has a greater portion in the mass-averaged total-pressure loss coefficient.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.36 no.9
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• pp.898-906
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• 2008

A tested turbine consists of two stages, and an axial-type and a radial-type turbine are applied to the first and second stage, respectively. The mean diameter of the axial-type turbine rotor is 70 mm, and the outer diameter of the radial-type turbine is 68mm at the inlet. In this experiment, an axial-type turbine, two different radial-type turbines, and three different nozzle flow angles are applied to find the optimal design parameters. To compare the turbine performance, the net specific output torque is evaluated. The test results show that the nozzle flow angle on the first stage is a more important parameter than other design parameters for partially admitted small turbines to obtain high operating torque. For a 3.4% partial admission rate, the net specific output torque is increased by 13% with the addition of a radial-type rotor to the second stage when the turbine operates at $75^{\circ}$ nozzle flow angle.

• Journal of Power System Engineering
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• v.5 no.3
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• pp.38-47
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• 2001

One stage axial type turbine is designed by mean-line analysis, streamline curvature method and blade design method using shape parameters. Tip and hub diameter of the turbine are 300mm and 206.4mm, respectively. The rotating speed is 1800RPM, and the output power is 1.4kW. The flow coefficient is 1.68 and the reaction factor at mean-line is 0.373. The number of stator and rotor of the turbine are 31 and 41, respectively. Mach number of stator exit flow near hub is 0.164. A test rig is developed for performance test to validate a developed design method. The experimental result shows that the maximum efficiency is obtained on the design point.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2001.04a
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• pp.59-62
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• 2001

An axial-type turbine design technology is developed. In order to design one-stage turbine, preliminary design method is applied, and then design parameters are chosen after analyzing the gas properties within the turbine passage using the streamline curvature method. Stator blade is designed using C4 Profile, and rotor blade is designed using shape parameters. The output power is measured with various RPM and input power. The experimental result shows that the output power is proportionally decreased with the negative incidence angle.