• 한국유체기계학회 논문집
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• 제3권1호
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• pp.43-50
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• 2000

선박용 디젤엔진에 정착되어 사용되는 기존의 터보차져 성능을 개량하기 위하여 압축기만의 수정개발을 수행한 결과를 요약하면 다음과 같다. (1) 터빈과의 싸이클 matching 작업을 통하여 기존의 압축기 성능에 비하여 $7\%$ 증가된 회전수와 $8\%$ 증가된 입구 공기유량으로 상향 조정되면서 효율의 큰 저하 없이 전압력비도 3.5 수준으로 증가되도록 설계점이 성공적으로 확정되었다. (2) 기존의 압축기 케이싱과 스크롤을 대부분 그대로 사용한다는 기하학적 제한조건하에서 3차원 공력 설계가 성공적으로 수행되었고, 설계된 임펠러는 3차원 압축성 난류 수치유동해석 과정을 통해 구체적인 내부 유동과 임펠러의 overall 성능을 확인하였다. (3) 터보차져 전용 시험리그에서 시제품을 성능시험한 결과, 전반적인 압축기의 성능곡선을 성공적으로 도출하였다. 대체적으로 전체 회전수별로 실험결과로 얻은 전압력비는 설계 예측치와 매우 잘 일치하는 모습을 볼 수 있었고, 단열효율의 경우, 실험치와 예측치가 서로 잘 일치하고 있었다. 설계의도대로 설계점에서의 압력비 상승과 유량의 증가 등은 만족스럽게 달성된 것으로 판단된다. (4) 베인디퓨져의 제작문제로 인하여 설계회전수에서의 surge와 choke margin이 설계의도와는 달리 좋지 않은 상태이다. 이는 본래 설계대로 베인디퓨져를 재제작하고 설치각의 크기를 조절함으로써 앞으로 진행될 추가시험에서 보완할 예정이다.

• 동력기계공학회지
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• 제15권6호
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• pp.5-10
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• 2011

A turbocharger is subjected to rapid temperature changes during thermal cyclic loads. In order to predict the thermo-mechanical failures, it's very important to estimate temperature distributions under the thermal shock test. This paper suggest the finite element techniques with the temperature histories, a constitutive material model and the mechanical constraints to calculate the thermal stresses and plastic strain distributions for the turbine housing. The first step was to develop a simple coupon approach to represent the failure mechanism of the classical design shapes and secondly applied the actual turbocharger to predict and validate the weak locations under the physical engine test.

• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 2005년도 연구개발 발표회 논문집
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• pp.517-524
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• 2005

An aerodynamic design for centrifugal compressor which was applied to medium speed diesel engine has done. First of all, exact compressor specifications must be defined by accurate engine system matching. This matching program has been developed. Using the mean1ine prediction method, geometric design and performance curve for compressor was done and verified by comparing three dimensional viscous CFD results. The deviation at the design point was about 2.3%. Combustor has been designed and manufactured for the performance test of medium speed diesel engine turbocharger. Fuel nozzle of combustor was designed and performed by PIV and PDPA test equipment. Through these results, spray characteristics were studied and flow coefficient equation was deduced.

• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 1999년도 유체기계 연구개발 발표회 논문집
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• pp.33-40
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• 1999

Upgrade development of a high pressure ratio centrifugal compressor in marine engine turbochargers is presented. A new matched operating point at increased speed of rotation was determined through system cycle analysis using the exisitng test data of turbine performance. Under some severe restrictions for geometric parameters, the state-of-the-art methods of both aerodynamic design and CFD analysis were applied, in which only an impeller, a vaned diffuser and some part of casing wall were modified. Prototype hardware was fabricated and assembled for system performance tests. Excellent performance in pressure ratio and efficiency was obtained over whole speed region. Reduced surge and choke margin was, however, observed at design speed of rotation.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2010년도 추계학술대회 논문집
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• pp.51-52
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• 2010

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2013년도 추계학술대회 논문집
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• pp.686-686
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• 2013

차량용 터보차져는 디젤엔진뿐만이 아니라 가솔린 엔진에서도 장착이 보편화 되었다. 터보차져는 엔진의 효율과 출력을 효과적으로 증가시키는데 매우 훌륭한 장치이기는 하나, 여러 가지의 소음 문제를 유발시키기도 한다. 이들 소음은 회전축의 거동에 의하여 유발되는 구조 전달 소음과 공기 유동에 의하여 유도되는 공력 소음으로 구분된다. 이와 더불어 웨이스트게이트 밸브를 전자적으로 제어하는 액츄에이터계 거동으로부터 발생되는 기계적 소음이 있는데, 이것이 밸브 떨림음이다. 이 소음은 밸브가 열려 있을 때에만 발생하는데, 이는 연결 구조물 사이의 간극이 외력에 의하여 강제 접촉을 유지하지 않고 밸브부터 액츄에이터 사이에 연결되어 있는 각 연결 구조물이 서로 자유단으로 접촉하고 있기 때문이다. 각 자유단 접촉점에서는 배기가스 맥동파에 의하여 충격 진동이 발생하고 이것이 터빈하우징으로 전달되어 밸브 떨림음이 발생하는 것이다. 그러나, 액츄에이터의 기계적 구동력에 의하여 액츄에이터의 모든 연결 구조물이 강제접촉을 유지하고 있는 기계식 액츄에이터에서는 발생하지 않는다. 본 논문에서는 불평형 회전축을 갖는 소형 진동 모터를 이용하여 전자식 액츄에이터에서 발생하는 밸브 떨림음 평가를 위한 장치를 고안하였으며, 이 장치를 이용하여 밸브 떨림음의 저감효과를 평가하였다. 소음 저감 방법으로는 구조물간 접촉 간극 축소 또는 웨이브 와셔 삽입, 밸브레버와 터빈하우징 사이에 조립되는 부싱의 헐거움 끼움이 효과적임을 확인하였다.

• 한국유체기계학회 논문집
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• 제11권3호
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• pp.81-90
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• 2008

• 한국소음진동공학회논문집
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• 제20권5호
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• pp.502-509
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• 2010

A test facility which can simultaneously measure turbocharger operating condition variables and vibro-acoustic emission in the situations that are quite similar to real internal combustion engine operating conditions has been introduced. Using this facility, a new method sweeping from full open throttle to deep surge region along constant speed curves can be utilized instead of the stationary method that has been traditionally used to obtain turbocharger compressor maps. Data covering an extensive range of the compressor performance map have been collected and analyzed. An experimental study is performed to define a noise diagram that correlates vibro-acoustic measurements to aerothermodynamic operating conditions. An instrumentation set in the facility allows the automatic definition of the operating point on the turbine and compressor map of the turbocharger. Also, radiated sound pressure and casing vibration data corresponding to the point are obtained by a microphone in the vicinity of the compressor casing and an accelerometer on the casing. The major source(s) of noise at specific operating point on the map can be easily identified with these maps. Also, acoustic characteristics of a given turbocharger at the vicinity of the surge as well as in the surge are also defined. Finally, the possibility to define mild surge region of a turbocharger using vibro-acoustic measurements is studied.

• 한국자동차공학회논문집
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• 제24권2호
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• pp.232-241
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• 2016

The turbocharger, to decrease the harmful exhaust gas(CO, HC and etc.) and $CO_2$ emission as well as the increase of the engine output, would be an useful method for engine downsizing. Therefore the thermal endurance of turbine blade, the lubrication of turbine shaft and the engine knock according to the supercharge of the inlet air, had been studied. And there had been much progress in these research tasks to be achieved a breakthrough. But a study on the built-in WGV of a gasoline engine for a passenger car which may effect on the engine performance, is few. In this paper, the effect of the embedded WGV on the engine performance was performed through the endurance test, which was conducted more than 300 hrs using the 4 stroke, 1998 cc, water-cooled engine. To sum up the major results, there were an abrasion in the area of the WGV head edge and the thermal deformation on the WGV head face, These phenomena led to reducing the boost pressure which caused the reduction in the volumetric efficiency of the engine. It resulted in decreasing the engine power gradually during the life cycle of the embedded WGV.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2012년도 춘계학술대회 논문집
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• pp.851-856
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• 2012

Automotive turbochargers have become common in gasoline engines as well as diesel engines. They are excellent devices to effectively increase fuel efficiency and power of the engines, but they unfortunately cause several noise problems. The noises are classified into mechanical noises induced from movement of a rotating shaft and aerodynamic noises by air flow in turbochargers. The mechanical noises are whine and howling noises, and the aerodynamic noises are BPF (blade-passing frequency), pulsation, surge, some special frequency noises. These noises are bothering passengers because their levels are higher or their frequencies are clearly separated from engine or vehicle noises. The noise investigated in this paper is a BPF noise induced by compressor wheels, whose frequency is the multiplication of the number of compressor wheel blades and its rotational speed. The noise is strongly dependent upon the geometry of wheels and the number of blades. This study tried to apply a groove close to the inlet side of compressor wheels in order to reduce the BPF noise. The groove has successfully reduced the noise of narrow band frequency of a turbocharger. It shows that the groove could reduce the wide band frequency noise, the compressor BPF noise with a best shape of the groove.