• Title/Summary/Keyword: 태핑머신

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Tapping Machine of World′s Fastest Speed (초고속 태핑머신 개발)

  • 김선호;김동훈;김선민;이돈진;이선규;안중환;이상규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.382-386
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    • 2002
  • The tapping is machining process that makes a female screw on the parts to be assembly together. It is used for the high-speed tapping machine with synchronizing function for the high productivity. This paper describes the development of the ultra high-speed tapping machine with 10,000rpm. The key factors in the tapping speed are the acceleration/deceleration velocity and the synchronizing errors between the spindle motor and feeding motor. To minimizing acceleration/deceleration time, the low inertia spindle with synchronous built-in servo motor is developed. To minimizing synchronizing errors, the tapping cycle algorithm under open architecture CNC environment is optimized. The developed tapping machine has 0.13sec/10,000rpm in acceleration/deceleration time and the synchronizing error below 4.0%. It has 0.55sec for cycle time of one female screw, M3 tap, 2 times depth of tap diameter.

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Improvement of Switch Box Manufacturing Process and Development of Handling Mechanism (스위치박스 제조공정 개선과 핸들링 장치 개발)

  • 김세환;이은종;김현효;유정봉
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.1
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    • pp.31-35
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    • 2003
  • Switch box is metal box and used for electric wire pipe in building. In manufacturing switch box, we need 5∼6 press machines, 5∼6 dies, 1 tapping machine. and 7∼8 operators. What matters is rise of manufacturing cost and operators' reluctance of working. To solve this problem, we modified the pre-existing die and developed handling mechanism, which leads to improve the manufacturing process. After the research and development, we could reduce the number of machines and workers needed in the process; 2 press machines, 2 dies, 1 tapping machine, and 1 operator. That means we can save labor and the number of operators needed, reduce manufacturing cost, and get the effect of import replacement.

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Development and Evaluation of Ultra High-Speed Tapping Machine (초고속 태핑머신 개발 및 평가)

  • 김선호;김동훈;김선민;이돈진;이선규;안중환;이상규
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.221-227
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    • 2002
  • Tapping is a machining process that makes a female screw on parts to be assembly together. Recently, as the number of small and compact products increases the radius of tap as small as 1 mm is not unusual and more accurate tapping is needed. In complying with those needs, some high-speed tapping machines with synchronizing function have been developed. This paper describes the development of an ultra high-speed tapping machine up to 10,000rpm. The key factors in the tapping speed are the acceleration/deceleration and the synchronizing errors between spindle motor and fred motor. To minimize the acceleration/deceleration time, a low inertia spindle with a synchronous built-in servo motor was developed. To minimize the synchronizing errors, the tapping cycle algorithm was optimized on an open architecture CNC. The developed tapping machine has the acceleration/deceleration time of 0.13sec/10,000rpm for rigid tapping and the synchronizing error below 4.4%. The cycle time for tapping a female screw of M3 and depth 2 times diameter was 0.55sec.

Characteristics of Floor Impact Noise Insulation for No Hanger Ceiling Structure in Apartment Building (공동주택 무달대 천장의 바닥충격음 차단 특성)

  • Park, Hong-Gun;Mun, Dae-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.208-213
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    • 2014
  • 공동주택의 천장구조는 바닥충격음을 변화시키는 영향요소중의 하나이다. 천장구조의 진동응답 특성이 바닥충격음에 영향을 주는 요소를 확인하기 위해 천장구조의 달대를 제거하여 콘크리트 슬래브의 진동이 천장구조에 전달되지 않는 무달대 천장구조를 개발하였다. 달대가 시공된 일반 천장구조와 대비하여 무달대 천장구조의 천장판 가속도와 바닥충격음 레벨을 비교하였다. 무달대 천장구조를 사용함으로서 콘크리트 슬래브의 진동이 천장구조에 전달되는 것을 절연되어 천장구조의 진동응답 증폭을 저감시킬 수 있었으며, 저주파 대역의 바닥 충격음 증폭 또한 저감시킬 수 있었다. 일반 천장구조는 100 Hz 이하에서 천장구조의 진동응답이 증폭되어 저주파 대역 바닥충격음이 증폭되었다.

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Reduction of Floor Impact Noise and Impact Force for PVC Floor Covering and Floor Mat (PVC 바닥 마감재와 바닥 매트의 바닥충격음 및 충격력 저감)

  • Mun, Dae-Ho;Song, Guk-Gon;Lee, Cheol-Seung;Park, Hong-Gun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.7
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    • pp.501-508
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    • 2014
  • Floor finishing materials such as floor coverings and floor mats can reduce floor impact noise easily. When an impact was applied to the floor, its finishing material is deformed and the impact force that was applied to the concrete slab is changed. The softer finishing materials were, the more impact force decreased. An experimental study was performed using 14 PVC floor coverings and 16 floor mats to capture the characteristics of impact force and impact noise in the residential buildings. The test results show that the impact force spectrum and the floor impact noise spectrum have a linear relationship in the case of a bare concrete slab, and the characteristics of impact force reduction are the same as those of floor impact noise reduction.