• 제목/요약/키워드: 탄소섬유복합재료

검색결과 572건 처리시간 0.024초

수지이동 성형공정의 유동특성에 관한 실험 및 수치모사 연구 (Experimental and Numerical Studies on the Flow Characteristics in Resin Transfer Molding Process)

  • 이미혜
    • 유변학
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    • 제7권2호
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    • pp.139-149
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    • 1995
  • 실제 복합재료 제조공정에 널리 이용되는 등방성 탄소섬유직조와 에폭시수지에 대 해서 수지의 유동을 일방향으로 근사하여 비정상상태 투과계수와 모세관압을 측정하는 실험 을 수행하였고 적층된 섬유직조의 기공율, 금형 주입압력 그리고 섬유직조의 적층수에 따른 수지유동특성을 분석하였다. 또한 금형 충전과정에 대한 유동가시화 실험을 수행하여 유동 선단과 충전시간을 측정하였다. 전체 조업압력에 미치는 모세관압의 영향을 규명하기 위해 일정 유입압력에 따른 금형충전과정에 대하여 유한요소/관할부피 방법을 이용한 수치모사를 수행하였다. 함침공정의 수지유동에서 비정상상태 투과계수는 섬유직조의 기공율에 따라 급 격히 증가하였고 에폭시수의 표면장력에 기인한 모세관압은 기공율 감소에 따라 급격히 증 가하였다. 동일한 기공율에서 섬유직조의 적층수가 증가함에 따라 투과계수와 모세관압은 모두 증가하는 경향을 보였다. 또한실험에서 측정한 모세관압을 고려하여 유동선단과 금형 충전시간을 수치모사방법으로 예측ㄷ한 결과는 유동가시화 실험에의한 결과와 잘 일치함을 보였다. 이결과로부터 낮은 압력에서 조업하는 RTM공정에서 모세관압효과는 유동선단과 금형 충전시간을 예측하는데 기여함을 알수 있다.

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탄소섬유 복합재료 보오링바의 Chatter 특성에 관한 연구

  • 김형철;김기수;함승덕;이대길;남궁석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1991년도 춘계학술대회 논문집
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    • pp.22-31
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    • 1991
  • Machining with boring bars frequently induce chatter vibration because of the low stiffness and damping of cantilever shape of boring bars. To increase stiffness and damping, a carbon fiber epoxy composite boring bar was designed, manufactured and tested. The natural frequency of the carbon fiber epoxy composite boring bar in the free-free end condition was incerased more than 50% over that of the steel boring bar, and the damping of the carbon fiber epoxy composite boring bar was also increased 450%. The fundamental natural frequency of the carbon fiber epoxycomposite boring bar in the cantilever beam condition was found to be increased 20-30% over that of the steel boring bar in overhang length range 140-200mm. In machining S45C tapered workpieces, the limit of the overhang length of the steel boring bar was about 170mm in cutting speed 140m/min.

드릴재질에 따른 복합재료의 가공에 관한 연구 (A Study on the drilling CFRP composites laminates with respect to drill materials)

  • 정성택;박종남;김선진;김정호;조규재
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.300-303
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    • 2002
  • In recent days the more use of CFRP composite is in the airplane, and sport goods, etc., the mote necessity of research on it in this engineering. In this research, the CFRP composite specimen are fabricated by 48 CFRP plies with 6 orientation angles. and the specimens are drilled with 4tools The results are analyzed with consideration of cutting force, type of tools and fabrication condition. The specimens with each drilling conditions are also investigated with SEM. The optimal drilling conditions such as drill types and cutting force with respect to the fabricating condition are studied.

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고에너지 방사선이 탄소섬유/에폭시 복합재료의 기계적 물성에 미치는 영향 (Effects of High Energy Radiation on the Mechanical properties of Carbon Fiber/Dpoxy Composites)

  • 박종신
    • 유변학
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    • 제3권1호
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    • pp.22-29
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    • 1991
  • In an effort to predict the long term durability of carbon fiber/epoxy composites in a space environ-ment interlaminar shear strength (ILSS) of the composites was measured as a function of 0.5 MeV electron radiation dosage. For the ILSS measurements a notch method (ASTM D3846) was used with and without side-supports. the supports were used to prevent peeling or bending during the test. The ILSS of both T300/ 5209 longitudinal composite system increases monotonically with radiation when the test is corried out without the support the ILSS of the composites increases initially but then decreases with further radiation. It is also observed that the ILSS of the unsupported case is much lower than that of the supported case. Measurement of epoxy modulus shows that the elastic modulus increases monotonically with radiation. But the breaking strength of the epoxy decreases with radiation. Electron Spectroscopy for Chemcal Analysis shows that the oxygen contents at both the pure epoxy surface and the composite fracture surface increase with radiation dose resulting in the increase of polarity at the interfacial region. This may be a supporting evidence for the increase in the ILSS of the composites.

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탄소섬유강화 복합재료 원통부재의 충격압궤특성에 관한 실험적 연구 (An Experimental Study on the Impact Collapse Characteristics of CFRP Composite Circular Structures)

  • 김영남;양현수
    • 대한안전경영과학회지
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    • 제3권1호
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    • pp.127-137
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    • 2001
  • Because of the inherent flexibility in their design for improved material properties, composites have wide applications in aerospace vehicles and automobiles. The purpose of this study is to investigate the energy absorption characteristics of CFRf (Carbon Fiber Reinforced Plastics) tubes on static and impact tests. Static compression tests have been carried out using the static testing machine(Shin-gang buckling testing machine) and impact compression tests have been carried out using the vertical crushing testing machine. When such tubes were subjected to crushing loads, the response is complex and depends on the interaction between the different mechanisms that control the crushing process. The collapse characteristics and energy absorption were examined. Trigger and interlaminar number affect the energy absorption capability of CFRP tubes.

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CFRP 적층 형태에 따른 파괴시 음향방출 신호특성 (AE Signals Characteristics from Fracture by Type of CFRP Stacking Structure)

  • 남기우;문창권
    • 한국해양공학회지
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    • 제16권2호
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    • pp.67-71
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    • 2002
  • Damage process of CFRP laminates was characterized by Acoustic Emission (AE). The main objective of this study is to determine if the sources of AE in CERP laminates could be identified from the characteristics of the waveform signals recorded during monotonic tensile test. The time history and power spectrum of each individual wave signal recorded during test were examined and classified according to their special characteristics. The wave from and frequency of AE signal from a specimens is an aid to the determination of the extent of the different fracture mechanism such as matrix crack, debonding, fiber pull-out and fiber fracture as load is increased. Four distinct types of signals were observed regardless of specimen condition. The result showed that the AE method could be effectively used for analysis of fracture mechanism in CFRP laminates.

탄소섬유 에폭시 복합재료 연삭온도에 의한 연삭특성 (A Study on the Grinding Characteristics of the Carbon Fiber Epoxy Composite Material Grinding Temperature)

  • 한흥삼;이동주
    • 한국생산제조학회지
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    • 제9권6호
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    • pp.65-70
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    • 2000
  • Although the net-shape molding of composites is generally recommended, molded composites frequently requires cutting or grinding due to the dimensional inaccuracy for precision machine elements. During the composite machining operations such as cutting and grinding, the temperature at the grinding area may increase beyond the allowed limit due to the low thermal conductivity of composites, which might degrade the matrix of composite. Therefore, in this work, the temperature at the grinding point during surface grinding of carbon fiber epoxy composite was measured. The grinding temperature and surface roughness were also measured to investigate the surface grinding characteristics of the composites. The experiments were performed both under dry and wet grinding conditions with respect to cutting speed, feed speed, depth of cut and stacking angle. From the experimental investigation, the optimal conditions for the composite surface grinding were suggested.

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외부 긴장 보강을 위한 탄소섬유 복합재료용 쐐기형 정착구 거동 (Behavior of Wedge-Type Anchor System for External Prestressing Method with CFRP)

  • 신재민;정대성;정우태;박종섭;박영환;김철영
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2004년도 추계 학술발표회 제16권2호
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    • pp.477-480
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    • 2004
  • This paper present test result to develop wedge-type anchor system for external prestressing method with CFRP. The test results indicated that the lower a slope angle and elastic of wedge are, the higher ultimate strengths are for plate types. Bar types showed premature failure because of local high stress in FRP of anchor system. Therefore, to improve the strength for bar types needs further work of strengthening sleeves, slope angles of wedge and materials.

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자동차용 경량화 A17075 / CFRP 샌드위치 판넬의 강도와 충격손상 특성 (Strength and Impact Damage Characteristics of A17075/CFRP Sandwitch Pannel by Using Automobiles)

  • 윤한기;이종호;박이현;이제헌
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 추계학술대회 논문집
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    • pp.295-300
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    • 2002
  • To establish an optimum condition in the surface treatment and curing process will be an important parameters for the fabrication of multilayered hybrid composite materials, A17075/CFRP (CARALL : carbon fiber reinforce aluminum laminates). Effects of carbon fiber direction and thickness variation in tensile strength were investigated. And impact damage behavior of carbon fiber reinforce plastic (CFRP) and CARALL were investigated also, it was found that a partial stress increase in order of epoxy adhesive, A17075, CFRP. And the partial stress of CFRP carried out a great portion of applied stress. The impact damage resistance of CARALL was higher than that of CFRP. This is because both side Al sheet of CARALL absorb a great of impact damage.

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선삭가공에 있어서 탄소섬유 에폭시 복합재료의 절삭 특성 (Machinability of Carbon Fiber Epoxy Composites in Turning)

  • 김기수;이대길;곽윤근;남궁석
    • 한국정밀공학회지
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    • 제8권1호
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    • pp.63-73
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    • 1991
  • Carbon fiber epoxy composite materials are widely used in the structures of aircrafts, robots and other machines because of their high specific strength, high specific stiffness and high damping. In order for the composite materials to be used in aircraft structures or machine elements, accurate surfaces for bearing mounting or joints must be provided, which require precise machining. In this paper, the machinability of the carbon fiber epoxy composite materials in turning was experimentally investigated. The cutting mechanism and the Taylor Tool Wear constants were determined and the surface roughness was measured w.r.t. cutting speeds and feed rates.

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