• Title/Summary/Keyword: 탄성패드

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Evaluation of the Degradation Trend of the Polyurethane Resilient Pad in the Rail Fastening System by Multi-stress Accelerated Degradation Test (복합가속열화시험을 통한 레일체결장치 폴리우레탄 탄성패드의 열화 경향 분석)

  • Sung, Deok-Yong;Park, Kwang-Hwa
    • Journal of the Korean Society for Railway
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    • v.16 no.6
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    • pp.466-472
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    • 2013
  • The use of a concrete track is gradually growing in urban and high-speed railways in many part of the world. The resilient pad, which is essentially when concrete tracks are used, plays the important role of relieving the impact caused by train loads. The simple fatigue test[1] to estimate the variable stiffness of resilient pads is usually performed, but it differs depending on the practical conditions of different railways. In this study, the static stiffness levels of used resilient pads according to passing tonnages levels were measured in laboratory tests. Also, the simple fatigue test and the multi-stress accelerated degradation test for new resilient pads were performed in a laboratory. The static stiffness of the used pad was compared with the results of tests of usage times and cycles. The results of the comparison showed that the variable static stiffness levels of the used pad were similar to results of the multi-stress accelerated degradation test considering the fatigue and heat load. With a T-NT equation related to the degree of the multi-stress accelerated degradation, a model of multi-stress accelerated degradation for a resilient pad was devised. It was found through this effort that the total acceleration factor was approximately 2.62. Finally, this study proposes an equation for a multi-stress accelerated degradation model for polyurethane resilient pads.

Numerical Study on Effect of Using Elastic Pads in Flexible Forming Process (가변성형 공정에서 탄성 패드의 영향에 관한 수치적 연구)

  • Heo, Seong-Chan;Seo, Young-Ho;Noh, Hak-Gon;Ku, Tae-Wan;Kang, Beom-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.5
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    • pp.549-556
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    • 2010
  • In general, materials that can be used to form elastic pads, such as urethane and rubber, are often used in flexible forming processes by inserting the pads between a blank and flexible die for smoothing the forming surface that is formed by a reconfigurable die. In this study, the effects of the elastic pad on formability in the flexible forming process for sheet metals are investigated by performing numerical simulations. In the simulation, the hyperelastic material model is used, where the urethane elastic pads serve as elastic cushions. Case studies are carried out for elastic materials with different hardness values and thicknesses. The results are used to evaluate formability by comparing the configuration of the deformed blank and its major cross-sectional profiles. It is verified that the elastic pad used in the flexible forming process for sheet materials should be hard and that its thickness should be chosen appropriately.

Evaluation on Fatigue Behavior of Resilience pad for Sleeper Floating Track System in Urban Transit (도시철도 침목플로팅궤도(STEDEF)의 침목방진패드 피로거동 분석)

  • Choi, Jung-Youl;Lee, Jeong-Sug;Bong, Jae-Geun;Kim, Su-Jin;Chung, Jee-Seung
    • The Journal of the Convergence on Culture Technology
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    • v.6 no.3
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    • pp.347-352
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    • 2020
  • In this study, the variation of track impact factor according to the spring stiffness change rate of sleeper resilience pad was analyzed based on field measurements. In addition, the correlation between field measurement results and 7 million fatigue test results was verified. The fatigue effect diagram of the sleeper resilience pads was presented considering the nonlinear deterioration characteristics of the sleeper resilience pads used for the STEDEF track. Based on the field measurement results, the nonlinear characteristics of the track impact factor for the spring stiffness change rate over 30% of sleeper resilience pad on the track impact factor-track support stiffness diagram were analyzed to be consistent with the fatigue test results.

패드의 탄성변형을 고려한 틸팅 패드 트러스트 베어링의 근사 열유체윤활 해석에 관한 연구

  • Lee, Gwang-Hee;Hwang, Pyung
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1992.06a
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    • pp.66-70
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    • 1992
  • 고전적 동수압유체윤활이론은 유막 내의 점성을 일정하다고 가정한다. 유막의 전개방향이나 유막두께방향으로의 온도변화를 결정하는 데 이론적으로나 실험적으로 어려움이 있으므로 이 간소화는 베어링설계에 널리 사용되었다. 그러나 많은 실험적 관찰은 등점성 동수압유체윤활이론은 유막내의 온도상승이나 하중지지용량의 감소를 설명하지 못함을 입증하였다. Fogg는 평행한 추력베어링이 하중을 지지할 수 있음을 발견하였으며 이 fogg의 효과는 동수압 유체윤활이론의 예측과 반대되는 것이고 Thermal wedge라는 개념으로 설명되었다. Hunter와 Zienkiewicz는 유막내에서의 에너지 균형에 관한 이론적 연구를 소개하였고, 온도효과와 이로 인한 유막두께 방향의 점도 변화는 무시될 수 없다는 결론을 내렸다. 본 해석에서는 압력분포를 근사해법으로 구하여, 선지지되는 2차원 틸팅패드 트러스트베어링에서 패드의 탄성 변형을 고려한 열유체윤활해석과 고려하지 않은 얼유체윤활 해석의 결과를 서로 비교함으로서 패드의 변형이 유막의 압력장과 온도장에 미치는 영향과 패드두께의 변화가 유막의 온도장과 압력장에 미치는 영향을 고찰하고자 한다.

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Dynamic Character Analysis of 3-beam Slab Orbits depending on the Hardening of Rail Pad Stiffnesses (3중보 슬래브궤도의 레일패드강성의 경화에 따른 동적거동 특성분석)

  • Choi, Hyun-Su;Choi, Jin-Yu;Kim, Jung-Hun;Park, Dae-Geun;Kang, Young-Jong
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.870-873
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    • 2008
  • 레일패드는 궤도전체의 탄성확보 뿐만 아니라 열차하중에 의해 침목으로 전달되는 충격을 완화시켜 침목과 도상의 파손을 방지하는 역할을 하는데, 통과톤수의 증가와 기후적 요인에 의하여 패드가 열화되면 패드의 강성이 증가하게 된다. 패드의 강성이 증가하게 되면 레일을 통해 침목으로 전달되는 충격하중이 증가하게 되어 침목의 파손을 유발할 수 있을 뿐만 아니라 침목하면의 도상에도 과도한 충격하중을 전달하여 도상의 손상을 가속화시킬 수 있다. 또한 레일패드의 강성변화는 궤도의 소음과 레일의 파상마모의 진전에도 영향을 미치게 된다. 따라서 레일패드의 공용기간 중에 적정한 강성을 유지할 필요가 있으며, 통과톤수의 증가에 따른 레일패드의 경화도를 산정하는 방법과 레일패드의 경화가 궤도에 미치는 영향을 정량적으로 분석하여 레일패드의 교체주기에 관한 기준을 마련할 필요가 있다. 본 연구에서는 슬래브의 질량과 일정속도대역에서의 패드강성의 민감도분석을 하여 그 결과를 비교하고 레일패드경화에 따른 대상궤도의 동적거동을 수치해석을 통하여 패드강성과 차량주행속도에 따른 윤중의 변동량과 레일의 변위, 가속도 그리고 침목의 변위, 가속도의 변화정도를 분석해 보았다. 궤도시스템의 동적해석을 위한 해석 프로그램으로는 네덜란드 델프트 공과대학에서 개발된 궤도시스템 전용 해석 프로그램인 DARTS(The dynamic analysis of a rail track structure)를 사용하였다. 대상궤도는 국내 1단계 경부고속철도에서 사용되고 있는 3중보 무도상궤도를 사용하였다.

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A Study on Convergence Contact Behavior of Friction Heat and Pad on Disk Brake (디스크 브레이크에서 마찰열과 패드에 작용하는 융합 접촉거동에 관한 연구)

  • Han, Seung-Chul;Lee, Bong-Gu
    • Journal of the Korea Convergence Society
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    • v.9 no.1
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    • pp.283-289
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    • 2018
  • In automotive disc brake systems, frictional heat is not uniformly dispersed for reasons such as heat flux and thermal deformation. The thermoelastic deformation due to the frictional heat affects the contact pressure distribution and the contact load may be concentrated on the contact portion on the the disc brake surface, resulting in thermoelastic instability. In this study, thermal analysis and thermal deformation analysis considering the contact between disk and pad occurred during braking through 3D axial symmetry model with reference to the experimental equation and Kao's analysis method of contact pressure of disk and pad. ANSYS is used to analyze the thermal and elastic instability problems occurring at the contact surface between the disk and the pad, considering both the thermal and mechanical loads. A 3D axisymmetric model with direct contact between the disk and the pad was constructed to more accurately observe the thermal behavior of the disk by observing the frictional surface temperature, thermal deformation and contact thermal stress of the disk.

Integrated Superstructure Design of Elastic Components to Improve the Track Performance (궤도의 성능향상을 위한 탄성구성요소로 통합된 상부구조 설계)

  • Kang, Bo Soon
    • Journal of the Korean Society for Railway
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    • v.18 no.6
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    • pp.578-585
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    • 2015
  • Track elastic components can be technically and economically efficient when integrated well into track superstructure of a railway network. In such cases, the elastic rail pad is larger than a 800m radius curve provides smooth rail branching and allows for high-speed operation ($V{\geq}160km/h$). High track resistance causes the tamping intervals to stand out because the constantly increasing share of the sleeper pad further extends the increase of the tamping interval and the long grinding period; the engineering and construction of the small curve radius track provides some measures for reducing the solid sounds. Installation of elastic mats under the ballast can have a good effect, particularly in the context of protection against dust during construction or extensive renovation measures when laying new lines. However, such a process requires special attention and proper installation.

A Study on Determination of the Minimum Vertical Spring Stiffness of Track Pads Considering Running Safety (열차주행안전을 고려한 궤도패드의 최소 수직 스프링계수 결정에 관한 연구)

  • Kim, Jeong-il;Yang, Sin-Chu;Kim, Yun-Tae
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.2D
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    • pp.299-309
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    • 2006
  • Railway noise and vibration has been recognized as major problems with the speed-up of rolling stock. As a kind of solution to these problems, the decrease of stiffness of track pad have been tried. However, in this case, overturning of rail due to lateral force should be considered because it can have effect on the safety of running train. Therefore, above two things - decrease of stiffness of track pad and overturning of rail due to lateral force - should be considered simultaneously for the appropriate determination of spring coefficient of track pad. With this viewpoint, minimum spring coefficient of track pad is estimated through the comparison between the theoretical relationship about the overturning of rail and 3-dimensional FE analysis result. Two kinds of Lateral force and wheel load are used as input loads. Extracted values from the conventional estimation formula and the Shinkansen design loads are used. It is found that the overturning of rail changes corresponding to the change of the stiffness of track pad and the ratio of lateral force to wheel load. Moreover, it is found that the analysis model can have influence on the results. Through these procedure, minimum spring coefficient of track pad is estimated.

Elastic Deformation Induced Preload Change in Tilting Pad Journal Bearing (탄성변형으로 인한 틸팅패드 저널베어링의 예압 변화)

  • Donghyun Lee;Junho Suh
    • Tribology and Lubricants
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    • v.39 no.3
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    • pp.102-110
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    • 2023
  • This study aims to quantify the variation in the performance of a tilting pad journal bearing (TPJB) owing to the elastic deformation of its pad. To this end, we first defined a parameter, "elastic preload", and predicted the changes in the performance of the TPJB, as a function of the preload amount. We used the iso-viscosity Reynolds equation, which ignores the temperature rise due to viscous shear in thin films, and the resultant thermal deformation of the bearing structure. We employed a three-dimensional finite element model to predict the elastic deformation of the bearing pad, and a transient analysis, to converge to a static equilibrium condition of the flexible pads and journal. Conducting a modal coordinate transformation helped us avoid heavy computational issues arising from a mesh refinement in the three-dimensional finite element pad model. Moreover, we adopted the Hertzian contact model to predict the elastic deformation at the pivot location. With the aforementioned overall strategy, we predicted the performance changes owing to the elastic deformation of the pad under varying load conditions. From the results, we observed an increase in the preload due to the pad elastic deformation.

A Study on Transferred Load Reduction on Paved Track Roadbed with Low Elastic Base Plate Pad (저탄성 베이스플레이트 패드 적용에 따른 포장궤도 노반에서의 전달하중 저감에 관한 연구)

  • Lee, Il-Wha;Kang, Yun-Suk;Lee, Hee-Up
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.3D
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    • pp.399-405
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    • 2008
  • Development of the paved track is required as a low-maintenance of conventional line. The paved tracks are one of the types of the ballast reinforced tracks those are manufactured by adopting the prepacked concrete technique. The main elements of this tracks are large sleeper, low elastic pad, fastener, cement mortar, geotextile and recycled ballast. Low elastic pad is the most effective element of such tracks on the basis of stress-displacement characteristics, dynamic response and fatigue characteristics. The stiffness of the pad determine the stiffness of the track. Consequently, it is more important in case of concrete track structure such as paved track because application of low elastic pad seriously effect the durability and stability of the track. The main objective of this study is to confirm the reduction of train load, which transfer to roadbed through various pad effects. To achieve this task static, numerical analysis and real scale repeated loading test was performed while load reduction effect of low elastic pad was analyzed by using displacement, stress and strain ratio characteristics of the paved track.