• Title/Summary/Keyword: 클래딩

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Wear Characteristics of Submerged-Arc Cladding (서브머지드 아크 클래딩에 의한 표면 피복층의 마모특성)

  • 김권흡;강용규;권오양;육선평
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.844-847
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    • 2002
  • This paper is to investigate the wear behavior of submerged-arc clad materials by the wear test with a ball-on-disk type wear testing machine in air. The specimens were clad with Stoody105 alloy wire on a carbon steel (SM45C) substrate by submerged-arc cladding process under different welding parameters. The wear behavior of the cladding through ball-en-disk test has been studied under the wear load from 5N to 16N and sliding speed from 8cm/s to 35cm/s. The weight of the specimen loss was measured. Scanning electron micrographs of the worn surface show a layer of oxide film formed on the worn surface. Oxidation wear mechanism controls the wear process. The spalling of the oxide is caused by the repeated rubbing fatigue mechanism.

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Thermal Stresses near the Edge in a Clad (클래딩 자유단의 열응력 해석)

  • 김형남;최성남;장기상
    • Proceedings of the KWS Conference
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    • 1999.10a
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    • pp.306-309
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    • 1999
  • Based on the principle of complementary energy, an analytical method is developed which focused on the end effects for determining thermal stress distributions in the claded beam. This method gives the stress distributions which completely satisfy the stress-free boundary condition at the edge. Numerical result shows that shear stress and peeling stress at the interface between the substrate and clad are significant near the edge and become negligible in the interior region. Even though the relative location where the maximum or minimum stresses take place moves to interior as the length of the beam become smaller, the absolute location from the free end and the value of these stresses are the same in spite of the variation of the length of beam.

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Characteristics of Laser Aided Direct Metal Deposition Process for Tool Steel (공구강을 이용한 레이저 직접 금속조형 공정의 적층 특성)

  • 장윤상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.327-330
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    • 2004
  • Laser aided direct metal deposition (LADMD) process offers the ability to make a metal component directly from 3-D CAD dimensions. A 3-D object can be formed by repeating laser cladding layer by layer. The key of the build-up mechanism is the effective control of powder delivery and laser power to be irradiated into the melt-pool. A feedback control system using optical sensors is introduced to control laser power and powder mass flow rate. Using H13 tool steel and $CO_2$ laser system, comprehensive analysis are executed to test the efficiency of the system. In addition, the dimensional characteristics of directed deposited material are investigated with the parameters of deposition thickness, laser power, traverse speed and powder mass flow rate.

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Characteristics of $CO_2$ Laser Cladding with High Viscosity Mixed Powder (용제와 혼합한 금속분말의 $CO_2$ 레이저 클래딩 특성)

  • 김재도;전병철;이영곤;오동수
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.481-485
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    • 2001
  • Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal. The effect of $CO_2$ laser cladding with high viscosity mixed powders was investigated. High viscosity mixed powder consists of bronze powder and flux that is used at a high temperature condition. The mixed powder has a high viscosity that it can be easily pasted over a curved or slope substrate. The device for mixed powder was designed and manufactured. It consists of the high viscosity mixed powder feeding system, the preheating system and the shielding gas system which prevents the clad layer from being oxidized. The results of experiment indicated that the feed rate of high viscosity mixed powder was important for later cladding with mixed powder feeding. The high viscosity mixed powder and substrate must be preheated to prevent porosity from breaking at the clad layer. The experimental result shows that the high viscosity mixed can be applied for laser cladding process.

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Characteristics of Cladding Process with High Viscosity Mixing Powder Using $CO_2$ Laser ($CO_2$ 레이저를 이용한 고점성 혼합분말의 클래딩 가공 특성)

  • 이영곤;전병철;오동수;서병권;김재도
    • Proceedings of the KWS Conference
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    • 2000.10a
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    • pp.256-259
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    • 2000
  • High viscosity mixing powder is a very useful material for laser cladding. This material has a high viscosity so that it can be sticked to substrate. Therefore, Laser cladding can be performed on a curved or slope surface. Laser cladding can be easily performed with the material instead of wire that is difficult to be manufactured in some case. In this experiment, it was used a high viscosity mixing powder which consists of a high temperature flux and a bronze powder. And AC2B alloy material was used as a substrate. Flux prevents the clad layer from being oxidized and increases bonding property between substrate and cladding material. It makes possible to laser cladding at low level energy.

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Characteristics of Proton-Diffused $LiNbO_3$ Optical Waveguides with Self-Aligned $SiO_2$-Cladding (자기정렬된 $SiO_2$ 클래딩 구조를 갖는 양자확산 $LiNbO_3$ 광도파로의 특성)

  • Son, Yung-Sung;Lee, Hyung-Jae;Shin, Sang-Yung
    • Proceedings of the KIEE Conference
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    • 1989.07a
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    • pp.655-658
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    • 1989
  • The characteristics of proton-diffused $LiNbO_3$ optical waveguides with self-aligned $SiO_2$-cladding are reported. When the proton diffusion occurs, the $SiO_2$-cladding limits the lateral diffusion of protons by out-diffusion of protons in unclad region. Proton indiffusion in depth direction is promoted by inhibition of out-diffusion in clad region. Consequently, the mode profile in depth direction can be nealy symmetric. The extent of the proton exchange was observed by measuring the infrared absorption peak at about $3500cm^{-1}$. It is confirmed that proton diffusion with $SiO_2$-cladding has structural excellency.

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Fabrication and Characterization of Surface Plasmon Fiber-Optic Polarizers (표면 플라즈몬 광섬유 편광기의 제작 및 특성 조사)

  • 김진하;김병윤
    • Korean Journal of Optics and Photonics
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    • v.5 no.2
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    • pp.311-318
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    • 1994
  • We fabricated fiber-optic polarizers utilizing polarization selective mode coupling between the guided mode of a fiber and the surface plasmon mode supported by a thin aluminium film deposited on the polished side of a fiber. AI thin films with various thicknesses were coated onto the 633 nm, 830 nm, 1.3 fJITI single mode fibers. The maximum extinction ratio was higher than 30 dB for most of the samples and the best result was 42 dB at 90 A film thickness, with 1.3 fJITI single mode fiber. The insertion loss ranged from 0.2 dB to 1.5 dB.1.5 dB.

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Enhancement of free spectral range in the resonance peaks in a long period fiber grating by controlling clad mode material dispersion (광섬유 클래딩 모드의 분산 특성 조절에 의한 장주기 격자 내에서의 공명 피크의 free spectral range 향상)

  • Jeong, Hoon;Oh, K.
    • Proceedings of the Optical Society of Korea Conference
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    • 2000.02a
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    • pp.72-73
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    • 2000
  • Optical fiber gratings have been intensively studied for applications in optical fiber communications and sensor systems due to their all-fiber configuration, low insertion loss, low cost, and high flexibility. Especially, cladding mode coupling fiber devices such as long period gratings (LPG) and acousto-optic tunable filters (AOTF) have been developed as a gain equalization filter in erbium doped fiber amplifier (EDFA) for wavelength division multiplexing (WDM) systems$^{(1-2)}$ . (omitted)

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Residual Stress Analysis of Laser Cladding Repair for Nuclear Steam Generator Damaged Tubes (원전 증기발생기 레이저 클래딩 보수부위 잔류응력 해석)

  • Han, Won-Jin;Lee, Sang-Cheol;Lee, Seon-Ho
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.56-60
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    • 2008
  • Laser cladding technology was studied as a method for upgrading the present repair procedures of damaged tubes in a nuclear steam generator and Doosan subsequently developed and designed a new Laser Cladding Repair System. One of the important features of this newly developed Laser Cladding Repair System is that molten metal can be deposited on damaged tube surfaces using a laser beam and filler wire without the need to install sleeves inside the tube. Laser cladding qualification tests on the steam generator tube material, Alloy 600, were performed according to ASME Section IX. Residual stress analyses were performed for weld metal and heat affected zone of as-welded and PWHT with SYSWELD software.

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