• Title/Summary/Keyword: 크리프 파단

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Creep Characterization of 9Cr1Mo Steel Used in Super Critical Power Plant by Conversion of Stress and Strain for SP-Creep Test (SP-Creep 시험의 응력 및 변형률 환산에 의한 초임계압 발전설비용 9Cr1Mo강의 크리프 특성 평가)

  • Baek, Seung-Se;Park, Jung-Hun;Yu, Hyo-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1034-1040
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    • 2006
  • Due to the need of increasing thermal efficiency, supercritical pressure and temperature have been utilized in power plants. It is well known that 9Cr1Mo steel is suitable fer use in power plants operating at supercritical conditions. Therefore, to ensure the safety and the soundness of the power plant, creep characterization of the steel is important. In this study, the creep characterization of the gCr1Mo steel using small punch creep(SP-Creep) test has been described. The applied load and the central displacement of the specimen in SP-Creep test have been converted to bearing stress and strain of uc, respectively. The converted SP-Creep curves clearly showed the typical three-stage behavior of creep. The steady-state creep rate and the rupture time of the steel logarithmically changed with the bearing stress and satisfied the Power law relationship. Furthermore, the Larson-Miller parameter of the SP-Creep test agreed with that of the tensile creep test. From the comparison with low Cr-Mo steels, the creep characteristics of 9Cr1Mo steel proved to be superior. Thus, it can be confirmed that the 9Cr1Mo steel is suitable for supercritical power plant.

Reference Stress Based Stress Analysis for Local Creep Rupture of a T-pipe (참조응력법에 입각한 T-배관 국부 크리프 파단 평가를 위한 응력해석 사례연구)

  • Shin Kyu-In;Yoon Kee-Bong;Kim Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.8 s.251
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    • pp.873-879
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    • 2006
  • To investigate applicability of the reference stress approach as simplified inelastic stress analysis to estimate local creep rupture, detailed finite element stress analyses of a T-piece pipe with different inner pressure and system loading levels are performed. The reference stresses are obtained from the finite element (FE) limit analysis based on elastic-perfectly-plastic materials, from which the local reference stress for creep rupture is determined from R5. The resulting inelastic stresses are compared with elastic stresses resulting from linear elastic FE calculations. Furthermore they are also compared with the stresses from full elastic-creep FE analyses. It shows that the stresses estimated from the reference stress approach compare well with those from full elastic-creep FE analysis, which are significantly lower than the elastic stress results. Considering time and efforts for full inelastic creep analysis of structures, the reference stress approach is shown to be a powerful tool for creep rupture estimates and also to reduce conservatism of elastic stress analysis significantly.

Effects of High Temperature Deformation and Thermal Exposure on Carbide Reaction Cast Alloy 738LC (고원변형과 열간노출에 따른 주조용 합금 738LC의 탄화물 분해거동 고찰)

  • Ju, Dong-Won;Jo, Chang-Yong;Kim, Du-Hyeon;Seo, Seong-Mun;Lee, Yeong-Chan
    • Korean Journal of Materials Research
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    • v.10 no.2
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    • pp.111-116
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    • 2000
  • Fracture mode and carbide reactions of cast alloy 738LC during thermal exposure and creep at 816$^{\circ}C$/440MPa and 982$^{\circ}C$/152MPa were investigated. Crystallographic transgranular failure was observed in the specimen crept at 816$^{\circ}C$ due to shearing on the slip plane. Because selective oxidation at the grainboundaries which was exposed at the surface leads reduction in surface energy, however, early initiation of crack at the grainboundaries and intergranular failure were observed in the specimen crept at 982$^{\circ}C$/152MPa. As a result of decomposition of MC carbide at the tested temperatures, M(sub)23C(sub)6 carbide precipitated either on the grainboundaries or on the deformation band. The applied stress enhanced decomposition of MC. $\sigma$phase nucleated from Cr(sub)23C(sub)6 then grew to the ${\gamma}$+${\gamma}$\\` matrix. Precipitation of $\sigma$was accelerated by increasing temperature and applied stress.

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A study on the effect of Ni-rich phase on the stress-rupture properties of Ni microalloyed W (W 활성소결체의 Ni-rich 상의 양이 응력 파단 성질에 미치는 영향에 관한 연구)

  • Park, Dae-Gyu;Kim, Su-Seong;Lee, Kyung-Sub
    • Korean Journal of Materials Research
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    • v.2 no.4
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    • pp.270-278
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    • 1992
  • The effect of Ni-rich phase on the stress-rupture properties of Ni mlcroalloyed W were studied using direct load creep tester at 100$0^{\circ}C$, 110$0^{\circ}C$, and 120$0^{\circ}C$ in $H_2.$ The stress rupture strength of 100hrs. of W-0.4wt% Ni was 43% higher at 100$0^{\circ}C$ and 35% higher at 110 $0^{\circ}C$than that of W-0.2wt% Ni due to the larger initial grain size, the higher relative density and the higher grain growth during test. That of W-0.8wt% Ni was 90% higher at 100$0^{\circ}C$ and 60% higher at 110$0^{\circ}C$ than that of W-0.2wt% Ni. The activation energy of W-0.4wt% Ni for creep was 81.3 Kcal/mole. It was considered that creep deformation was controlled by the diffusion of W in the Ni rich phase between the grains and the deformation of grains. All of the specimens showed intergranular fracture by grain boundary cavitation and growth of cavity throughout the entire spcimen cross-section.

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Creep Behavior of High Temperature Prestrain in Austenitic 25Cr-20Ni Stainless Steels (오스테나이트계 25Cr-20Ni 스테인리스강의 고온 예변형에 의한 크리프 거동)

  • 박인덕;남기우;안석환
    • Journal of Ocean Engineering and Technology
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    • v.16 no.3
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    • pp.59-64
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    • 2002
  • In the present study, we examined the influence of prestrain on creep strength of Class M alloy(STS310S) and Class A(STS310J1TB) alloys containing precipitates. Prestrain was given by prior creep at a higher stress than the following creep stresses. Creep behaviour before and after stress change and creep rate of pre-strained specimens were compared with that of virgin specimens. Pre-straining produced the strain region where the strain rate was lower than that of a virgin specimen both for STS310J1TB and STS310S steels. The reason for this phenomenon was ascribable to the viscous motion of dislocations, the interaction between dislocations and precipitates in a STS310J1TB steel, and the interaction of dislocations with sub-boundaries in a STS310S steen which has the higher dislocation density and smaller subgrain size resulted from pre-straining at higher stress.

Creep-Rupture and Fatigue Properties of Transient Liquid Phase Bonded Joints of Ni-Base Single Crystal Superalloy (액상확산접합한 Ni기 단결정 초내열합금의 크리프 파단 및 피로특성)

  • 김대업
    • Journal of Welding and Joining
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    • v.19 no.1
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    • pp.82-87
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    • 2001
  • The creep-rupture and low cycle fatigue properties of transient liquid phase bonded joints of Ni-base single crystal superalloy, CMSX-2 was investigated using MBF-80 insert metal. The (100) orientation of bonded specimen was aligned perpendicular to the joint interface. CMSX-2 was bonded at 1523K for 1.8ks in vacuum, optimum bonding condition. The creep rupture strength and rupture lives of the joints were the almost identical to ones of the base metal. SEM observation of the fracture surfaces of joints after creep rupture test revealed that the fracture surfaces classified three types of region, ductile fracture surface, cleavage fracture surface and interfacial fracture surface. The low cycle fatigue properties of the joints were also the same level as those of base metal. The elongation and reduction of area values of joints were comparable to those of base metal while fell down on creep rupture condition of high temperature.

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A Study of Validation of FCAW & PWHT Condition in 10%Cr Casting Steel (10%Cr 주강품의 보수용접 방법 및 용접후열처리 조건 타당성 검토)

  • Lee, Gyeong-Un;Ji, Byeong-Ha;Gwon, Hui-Gyeong;Lee, Myeong-Yeol
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.45-47
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    • 2007
  • 주강소재 보수용접부의 품질 및 용접생산성 향상을 위해 기존 용접후열처리 조건(이하 PWHT)을 모재에 적용하는 품질열처리(이하 NTT)로의 대체 및 반자동 FCAW 용접방법의 적용 가능성을 확인하기 위해 상온 및 고온 물성평가(고온인장강도, 크리프 파단강도)를 수행한 결과, 제작 공정 측면에서 FCAW의 적용이 가능한 것으로 확인되었다. 또한 PWHT 대신 NTT를 적용함으로서 용접방법별 물성 편차가 줄어드는 NTT 열처리의 긍정적 효과가 확인되어, 궁극적으로 기존 PWHT 및 NTT 모두 적용이 가능한 것으로 확인되었다.

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Effect of Ni on the High Strength Characteristic of 9Cr Ferritic Heat Resistant Steel Applied to the Power Plants (발전플렌트용 9Cr 페라이트 내열강의 고온강도 특성에 미치는 Ni의 영향)

  • Kang, C.Y.;Miyahara, K.
    • Journal of Power System Engineering
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    • v.4 no.1
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    • pp.74-80
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    • 2000
  • This present study was investigated effect of Ni contents on the high temperature strength characteristic in 9Cr ferritic heat-resistant steel added 1.7%W in place of Mo in order to restraint laves phase formation. Precipitation amount of carbide, number of particle per unit area and particle size of carbide were decreased with increase of Ni content. In the steels, carbides of $M_{23}C_6$ type was mainly precipitated, but laves phases could not precipitated. Tensile and yield strength, creep strength and creep rupture time was decreased, but elongation were increased due to decreasing of particle number per unite area and carbide amount precipitated with increase of Ni content.

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Creep Rupture Life Prediction of High Temperature HRSG Tubes (고온 폐열회수장치 튜브의 크리프 파단특성 평가)

  • Kim, Woo Joong;Kim, Jae Hoon;Jang, Jung Cheol;Kim, Beom Soo;Lee, Gi-Chun
    • Journal of the Korean Society of Safety
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    • v.28 no.3
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    • pp.6-10
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    • 2013
  • The Heat Recovery Steam Generator(HRSG) is a device recycling the exhaust gas of gas turbine in combined power and chemical plants. Since service temperatures was very high, the damage of HRSG tubes intensively occurred in superheater and reheater. The aim of this paper is to determine life and hardness relationship that addresses creep-rupture test and creep-interrupt test in modified 9Cr-1Mo steel. The measured life that consists of function of hardness was found to constant tendency.

Creep Behavior of High Temperature Prestrain in Austenitic 25Cr-20Ni Stainless Steels (오스테나이트계 25Cr-20Ni 스테인리스강의 고온예변형에 의한 크리프 거동)

  • Park, In-Duck;Nam, Ki-Woo;Ahn, Seok-Hwan
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.35-40
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    • 2002
  • In the present study, we examined the influence of prestrain on creep strength of Class M alloy(STS310S) and Class A(STS310J1TB) alloys containing precipitates. Prestrain was given by prior creep at a higher stress than the following creep stresses. Creep behaviour before and after stress change and creep rate of pre-strianed specimens were compared with that of virgin specimens. Pre-straining produced the strain region where the strain rate was lower than that of a virgin specimen both for STS310J1TB and STS310S steels. The reason for this phenomenon was ascribable to the viscous motion of dislocations, the interaction between dislocations and precipitates in a STS310J1TB steel, and the interaction of dislocations with sub-boundaries in a STS310S steel which has the higher dislocation density and smaller subgrain size resulted from pre-straining at higher stress.

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