• Journal of the Korean Society of Marine Environment & Safety
• /
• v.27 no.1
• /
• pp.179-186
• /
• 2021

In this study, we attempted to comparatively analyze the structural characteristics of soot generated from marine engines to review the possibility of recycling crankcase soot by classifying it as exhaust soot and crankcase soot. The annealing procedure was performed in an argon gas atmosphere at 2,000℃ and 2,700℃, and Raman spectroscopy and High-Resolution Transmission Electron Microscopy(HRTEM) were used to analyze the structural properties of the samples. Furthermore, digital image processing techniques were utilized to quantitatively analyze the acquired HRTEM images. The Raman analysis demonstrated a relatively high G/D ratio in the exhaust soot and annealing conditions at 2,700℃. In the HRTEM images, both soot were able to identify similar forms of graphite nanostructures, but there were limitations in that they could not quantitatively derive differences in the degree of graphite depending on the type of soot and annealing temperature. Thus, digital image processing quantitatively analyzed the length and tortuosity of the fringe of the HRTEM image, which is consistent with the Raman analysis. This meant that the exhaust soot had a more graphite structure than the crankcase soot, and that annealing at a higher temperature improved the graphite structure. This study confirmed that both the crankcase soot and exhaust soot can be recycled as a graphite materials.

• Proceedings of the Korean Institute of Navigation and Port Research Conference
• /
• 2011.11a
• /
• pp.94-95
• /
• 2011

선박 엔진 크랭크 케이스 내부의 기계 결함으로 발생하는 윤활 오일 미스트 발생은 폭발뿐만 아니라 급격한 온도와 압력상승으로 2차 폭발을 야기하는 등 큰 피해를 가져와 현재 선박용 엔진의 크랭크 케이스에 오일미스트 검출장치의 설치를 의무화 하고 있는 추세이다. 본 논문에서는 이러한 피해를 줄이기 위하여 광 산란 방식을 이용한 오일 미스트 검출장치를 구현하였으며, 구현된 오일미스트 검출 장치의 오일미스검출 센서 센싱 성능은 전기적, 광학적 그 외 환경적 요인으로 인하여 출력값이 일정하지 못해 각각의 오일미스트 검출 센서를 보정해야 한다. 본 논문에서는 크랭크케이스마다 장착되는 오일미스트 검출 센서의 오차를 최소화하기 위하여 정밀하게 Calibration된 Reference Data를 기반으로 최소자승법을 적용하여 센서를 Calibration하였으며, 그 결과 각각의 오일미스 검출센서의 오차를 기존 방법과 비교하여 최소화할 수 있었다.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.40 no.8
• /
• pp.751-757
• /
• 2016

The aim of this study is to estimate the reliability of fatigue limit of the material used for crank throw components according to the staircase method. The material used for crank throw components is forged S34MnV grade steel, which is heat treated by normalizing and tempering. In this work, to predict the reliability of the design fatigue strength, axially loaded constant amplitude fatigue testing was conducted. The test specimens were loaded with an axial push/pull load with a mean stress of 0 MPa, which corresponds to a stress ratio of R=-1. The fatigue test results were evaluated by Dixon-Mood formulas. The values of mean fatigue strength and standard deviation predicted by the staircase method were 296.3 MPa and 10.6 MPa, respectively. Finally, the reliability of the fatigue limit in some selected probability of failure is predicted. The proposed method can be applied for the determination of fatigue strength for design optimization of the forged steel.

• 한국전산유체공학회:학술대회논문집
• /
• 2005.04a
• /
• pp.197-201
• /
• 2005

According to operating conditions of each engine, a PCV valve has various flow rates and pressure characteristic. In a developed country, it has been developing by a computational design simulation. But, Korean companies have no ability of technical design for a PCV valve. So, they depend on their experiments and copy the designs of foreign companies when they need to design new PCV valves. These problems cause increase of error rate and take much time. Hence, optimal design for a PCV valve is needed to secure for continuous competition against foreign automobile companies. In this study, we used 4th order Runge-Kutta method for the prediction of spool movements and applied Bernoulli's equation for the determination of flow area. A spool geometry and spool displacement were predicted to be satisfied in comparison with their experiment.

• Proceedings of the Korean Society of Marine Engineers Conference
• /
• 2011.10a
• /
• pp.74-74
• /
• 2011

• Proceedings of the Korean Society of Marine Engineers Conference
• /
• 2012.06a
• /
• pp.201-201
• /
• 2012

• Transactions of the Korean Society of Automotive Engineers
• /
• v.16 no.3
• /
• pp.144-150
• /
• 2008

This research aims to develop parts for advanced fuel/oil filtering re-circulation applicable to this kind of regulation proof engines. These parts can playa role of converting traditional air emission type crankcase into recovery type crankcase so that the engine can deal with environmental regulations, which do not allow minimal amount of toxic gas discharge. For the experiment, test method and specially made testing equipment are prepared. The results showed that oil separation efficiency of the cone type CCV(Crank Case Ventilation) system was higher than one of cylinder type both in bench test and in engine.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.13 no.2
• /
• pp.516-521
• /
• 2012

Computational simulation has been conducted to analyze the oil separation performance of gasoline engine oil separators. Two models are compared to select a proper oil separator for the engine. To analyze oil separation characteristics, d50 and separation efficiency have been calculated for each separator. As a result, model A shows excellent d50 and separation efficiency, and model B shows good pressure-drop characteristics. Model B is recommended for the general gasoline engine with low crank-case pressure and low oil consumption. Model A is recommended for the engine with high crank-case pressure and high oil consumption, especially equipped with special exhaust gas treatment system, that is critical to the oil contamination.

• 한국가시화정보학회:학술대회논문집
• /
• 2005.12a
• /
• pp.111-116
• /
• 2005

An automobile engine has the Positive Crankcase Ventilation system (PCV system) for preventing air pollution as the environmental problem is important In this system, a PCV valve is the most important component to control the flow rate of Blowby gas which is generated by various engine powers. But, in the working place, the design of a PCV valve is very difficult because of interaction between fluid and solid motions. In this study, we investigated fluid flow characteristics using re-meshing method of a CFD technique to simulate spool behavior. As the results, a spool is periodically oscillated with time and is largely oscillated in proportion to the differential pressure between inlet and outlet. And, although the velocity at the orifice increases with the differential pressure, the flow rate of the outlet decreases. This research may give PCV designers visual flow information to help them

• Journal of Power System Engineering
• /
• v.10 no.2
• /
• pp.68-74
• /
• 2006

In the development of new automobiles, the efforts to reduce environmental problems like air pollution have been risen. Blowby gas consists of about $20{\sim}35%$ of total amount of Hydrocarbon (HC), one of dangerous pollutants issuing from automobiles. A PCV valve is a very small component in an automotive engine but it is a very important part. Because that a PCV valve is used to control blowby gas and to recirculate it into a manifold automatically. Although it has very simple operating principle, designing a PCV valve is so difficult due to interaction between fluid and solid. In this study, our purpose is to develop a design program for a PCV valve and to verify its efficiency. Both Bernoulli equation and 4th order Runge-Kutta method were adopted to predict spool displacements and flow patterns. Comparing with experiments, it was found that both spool diameters and displacements were predicted well, however, flow rates showed a little differences because of the assumption of non viscous flow.