• 제목/요약/키워드: 쾌속 조형 공정

검색결과 91건 처리시간 0.025초

쾌속조형기를 이용한 방향기의 개발 (Development of Aroma Diffuser Using Rapid Prototyping System)

  • 주영철;이창훈
    • 한국산학기술학회논문지
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    • 제3권4호
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    • pp.303-307
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    • 2002
  • 제품 개발 초기부터 3차원 CAD를 이용하여 설계를 하고 쾌속조형기를 이용하여 시제품을 제작한 후 이를 이용하여 제품의 성능시험을 하는 새로운 개발공정을 제시하였다. 이 공정을 방향기 개발에 적용함으로써 기존의 시작금형을 이용한 공정보다 제품의 개발기간과 개발비용을 획기적으로 절감할 수 있었다. 또한 설계단계부터 3차원 CAD를 이용함으로써 제품개발의 시행착오 횟수를 크게 줄일 수 있었다.

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쾌속조형기를 이용한 정밀주조물의 쾌속제작에 관한 연구 (Study on the Rapid Manufacturing for Investment Casting)

  • 주영철;김태완
    • 한국산학기술학회논문지
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    • 제3권2호
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    • pp.136-140
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    • 2002
  • 정밀하고 복잡한 형상의 금속 부품을 제작하는데 사용되는 정밀주조법은 왁스형을 만드는 과정을 수작업으로 진행하므로 많은 시간과 비용이 소요되었다. 왁스형 제작공정을 개선하기 위해 쾌속조형기를 이용하는 방법을 제안하였다. SLS 형 쾌속조형기를 이용하여 캐스트폼형을 제작하고 여기에 용융된 왁스를 함침시켜 왁스형을 완성한다. 이 방법을 이용하여 스텐레스 스틸 소재의 금속 주분을 제작하였는데, 시간과 비용이 크게 절감되었으며 정밀도도 향상되었다.

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단속형 가변 적층 쾌속 초형 공정(VLM-ST)을 위한 정밀도 향상에 관한 연구 및 실험적 검증 (Accuracy Improvement in Transfer-Type Variable Lamination Manufacturing Process using Expandable Polystyrene Foam and Experimental Verification)

  • 최홍석;안동규;이상호;양동열
    • 한국정밀공학회지
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    • 제19권7호
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    • pp.97-105
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    • 2002
  • The use of rapid prototyping (RP) has reduced time to market, cut total costs and improved product quality by giving design and manufacturing teams the opportunity to verify and fine tune designs before committing them to expensive tooling and fabrication. In order to improve their unique characteristics according to the working principles, Variable Lamination Manufacturing process (VLM-ST) and corresponding CAD/CAM software (VLM-Slicer) is developed. The objective of this study is to improve the accuracy of VLM-ST process, and it can be done by offset fur cutting error correction, cutting path overrun fur sharp edge and reference shape generation for off-line stacking. It has been shown that, through the verification experiments for given practical shapes, the proposed algorithms are effective for diverse categories of three-dimensional shapes.

완전자동화된 단속적 재료 공급식 가변적층 쾌속조형공정 밀 장치 개발에 관한 연구 (Investigation Into the Development Of Automatic VLM-ST (VLM-STA) Process and Its Apparatus)

  • 양동열;안동규;이상호;김효찬;박승교
    • 한국정밀공학회지
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    • 제21권4호
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    • pp.109-119
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    • 2004
  • Rapid prototyping (RP) technologies have been widely used to reduce the lead-time and development cost of new products. $VLM-_{ST}$ process has been developed to overcome the currently developed RP technologies such as a large building time, a high building cost, an additional post-processing and a large apparatus cost. $VLM-_{ST}$ process requires an additional human interaction due to the manual stacking and bonding. Hence, building time, building cost and the part quality are dependent on the skill of labor. A novel RP process, fully automated $VLM-_{ST}$ process ($VLM-_{ST}$), has been developed to improve building efficiency of the process and the human dependency of the part. The objective of this work is to propose a $VLM-_{ST}$ process and to develop an apparatus for implementation of the process. $VLM-_{ST}$ process and its apparatus have various technical novelties such as two step cutting using a rotating table, an automatic stacking method using two pilot holes and two reference shapes, a concept of automatic unit shape layer (AUSL), and an automatic bonding using the bonding roller and building magazine. In order to examine the efficiency and the applicability of the proposed process, various three-dimensional shapes, such as a piston, a human head shape and a human bust shape, were fabricated on the apparatus.

SLC파일을 이용한 쾌속조형장치의 가공공정 개선에 관한 연구 (The Study on Manufacturing Process Improvement of Rapid Prototyping by using SLC File)

  • 김태호;김민주;이승수;이준희;전언찬
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.293-297
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    • 2004
  • This paper is described manufacturing to jewelry by using rapid prototype. At that time, the SLC file is useful for solved generating errors to part build file. Then. we have reduced the time of manufacturing complicated three-dimensional form. Generally, it is used the STL file for rapid prototype that it is necessary to considerable time when complicated firm as jewelry generated pan build file. But the SLC file is solved to problem because it consists of configuration of a section. Neter the less, Generating Part build file hate had a lot of problem when the SLC file is used.

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2단계 절단과 두개의 적층 기준형상을 이용한 전자동 VLM-$_{ST}$ 공정 개발에 관한 연구 (Investigation into the development of automatic VLM-$_{ST}$ process utilizing two step cutting and two reference shapes)

  • 안동규;이상호;김효찬;양동열;박승교
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.62-65
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    • 2003
  • VLM-ST process requires an additional human interaction due to the manual stacking and bonding. Hence, building time, building cost and the part quality are dependent on the skill of labor. In this present work, a novel rapid prototyping (RP) process, as an automatic VLM-ST (VLM-STA), has been proposed to improve building efficiency of VLM-ST process and reliability of products. The apparatus of VLM-STA is designed to embody the process. Several characteristics of the proposed process and the apparatus are discussed. In order to examine the efficiency and the applicability of the proposed process, various three-dimensional shapes, such as a piston and a human head shape, are fabricated on the apparatus.

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금속박판을 이용한 쾌속조형의 공정변수에 관한 연구 (A study on the Processing Variables of Rapid Prototyping using Sheet Metal)

  • 이상찬;박정남;양동열
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.42-45
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    • 2003
  • The purpose of this study is the development or the extensive Rapid Prototyping Technique. which can resolve the long-term manufacturing process, shrinkage and deformation occurring rapid prototyping technique. To begin with. the various specimens for tensile were manufactured on the basis of this modeling technology. Then, many kinds of the laminate pieces for the test were made by using the sheet metals lmm and 1.5mm thickness which is composed of the same ingredient. The tensile specimen were manufactured by changing the process variables, Such as electric current, pressure and resistance welding time for the Rapid Prototyping with metal sheet. And then by using the Taguchi method. The interrelation between the specimen and mechanical properties were determined and the system for the optimum process variable organized.

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쾌속조형 공정 비교실험 및 공정 선정에 관한 연구 (Benchmark Study of Rapid Prototyping Processes and the Development of Decision-support System to Select Appropriate RP Process and Machine)

  • 이일랑;정일용;최병욱;금영탁
    • 한국정밀공학회지
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    • 제22권11호
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    • pp.202-209
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    • 2005
  • In this paper, benchmark tests of Rapid Prototyping(RP) are presented to evaluate characteristics of various RP Systems and Processes, and several decision-support systems are developed to select RP Machine/Process suitable to user's requirements. Results of the RP benchmark tests are applied to the recently developed RP machines for the purpose of analyzing attributes such as dimensional accuracy, surface roughness, build cost, build time, and etc. Decision-making support systems are also developed, which contain not only new LCE (Linear Confidence Equation) algorithm but also modified PRES and MDS algorithm. Those algorithms are proved to be effective in that reasonably acceptable results are obtained on several cases of different inputs.