• Journal of the Korean Ceramic Society
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• v.41 no.4
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• pp.297-301
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• 2004

Nano-sized mullite (3Al$_2$O$_3$$.$2SiO$_2$) colloids were prepared by use of the spray combustion method. For combustion reaction, Al(NO$_3$)$_3$$.$9$H_2O$, and CH$_{6}$N$_4$O were used as an oxidizer and a fuel respectively, and then colloidal silica was also added as 2SiO$_2$source for mullite. The temperature of the reaction chamber was kept at 80$0^{\circ}C$ to initiate the ignition of droplets of the mixed precursors. For preventing droplet coagulation, the droplet number concentration was reduced using the metal screen filter, and the residence time of aerosol was kept at 2.5 seconds for laminar flow. The synthesized colloidal particles had an uniform spherical shape with 130 nanometer size and the crystalline phase showed the mullite with stoichiometry in the observations of XRD and TEM.

• 한국신재생에너지학회:학술대회논문집
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• 2010.11a
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• pp.41.1-41.1
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• 2010

전기수력학적 분무를 이용한 액적 미립화 기술은 나노사이즈의 액적 형성, 쿨롱 반발력에 의한 균일한 액적 형성, 그리고 향상된 액적 타겟팅을 가능하게 한다. 따라서 이를 이용하여 매우 균일한 박막 코팅이 가능하다. 이러한 점에 힘입어 현재 진공 공정으로 제작되고 있는 CIGS태양전지의 광흡수층을 비진공 공정중 하나인 전기수력학적 미립화를 이용하여 실험하였다. Ethanol-based 의 CIGS나노 입자를 포함하는 콜로이드 상태의 전구체를 이용하여 적절히 가열된 몰리브덴 배면 전극위에 적용하였다. 미립화한 액적은 접지된 몰리브덴 층에 부착되는 즉시 증발하여 CIGS입자를 남긴다. 여기서 가장 중요하게 다루어야 할 조건은 기판의 온도, 인가 전압, 전구체의 유량이다. 분사 모드는 Cone-jet을 적용하였으며 5~15kV의 인가 전압에서 1ml/hr내외의 유량을 공급하여 3분 이내에 적절한 광흡수층 두께인 1마이크론 내외에 도달할 수 있다. 이와같은 조건으로 형성된 박막층에 관한 SEM image를 통해 다른 비진공 코팅 방식과 비교하였다.

• Journal of the Korean Ceramic Society
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• v.41 no.1
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• pp.76-80
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• 2004

Nano-sized ZnO colloids were prepared by use of spray combustion method. for combustion reaction, $Zn(NO_3)_2{\cdot}6H_2O$ and $CH_6N_4O$ were employed as an oxidizer and a fuel. Exothermic peak was shown at $230^{\circ}C$ by DTA/TGA, and it was considered as a combustion reaction followed by ignition of the precursor mixture. In case of spray combustion method, because insufficient contents of molecules and radicals generated from precursor droplets may lead an incomplete igmition, the ignition temperature of combustion chamber was chosen at $500^{\circ}C$. For diminishing aerosol coagulation, the droplet number concentration was reduced by filter media. The fluid was laminar with 2.5 seconds of aerosol residence time. The synthesized colloids had spherical shape with 180 nanometer size, and the crystalline phase was ZnO with hexagonal structure.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.30 no.7 s.250
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• pp.663-670
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• 2006

The presented study aims to investigate the colloidal droplet deposition caused by evaporation of the liquid. In the numerical analysis, the evaporation is carried out by using different evaporation function intended to obtain different shape of solute deposition. In the experiment, the colloidal droplets of different solvents are placed on a glass plate and the surface profiles are measured after drying the solvents of the droplets to investigate the effect of the solvent evaporation on the final deposition profile. Comparing the surface profiles obtained under different conditions, the optimum drying conditions of colloidal droplets are, determined to obtain uniform surface profiles. The numerical results showed that ring-shaped deposition of solute was formed at the edge of the droplet due to the coffee stain effect and the height of the ring was reduced at the lower evaporation rate. The experiments showed that the boiling point of a solvent was critical to the surface uniformity of the deposition profile and the mixture of solvents with different boiling points influenced the uniformity as well.

• Korean Chemical Engineering Research
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• v.45 no.6
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• pp.611-618
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• 2007

We demonstrate the sol-gel coating technique of colloidal clusters for producing hollow micro-particles with complex morphologies. Cross-linked amidine polystyrene (PS) microspheres were synthesized by emulsifier-free emulsion copolymerization of styrene and divinylbenzene. The amidine PS particles were self-organized inside toluene-in-water emulsion droplets to produce large quantities of colloidally stable clusters. These clusters were coated with thin silica shell by sol-gel reaction of tetraethylorthosilicate (TEOS) and ammonia, and the organic polystyrene cores were removed by calcination at high temperature to generate nonspherical hollow micro-particles with complex morphologies. This process can be used to prepare hollow particles with shapes such as doublets, tetrahedra, icosahedra, and others.