• 제목/요약/키워드: 코팅 CBN

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SCM440의 선삭가공시 CBN공구와 CBN코팅공구의 절삭특성 비교 (Cutting Characteristics Comparison between CBN and Coated CBN Tools in Turning SCM440)

  • 방홍인;신형곤;오성훈;김태영
    • 한국기계기술학회지
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    • 제13권3호
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    • pp.31-37
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    • 2011
  • The purpose of this study is to investigate cutting characteristics and wear behavior in SCM440 steel with different cutting tools, CBN(Cubic Boron Nitride) and coated CBN. During the test coated CBN tool especially with TiAlN showed better wear resistance behavior than orginal CBN tools. In the interrupted cutting condition, axial groove affected tool surface with impact force during the turning operation. For advantageous turning parameter in the interrupted process it is recommendable that lower speed. Also surface roughness showed better behavior in the coated CBN tool conditions than normal CBN conditions. Mainly this is caused by reduced friction between material and tool surface with coated layer.

Low CBN 코팅공구의 SCM440 선삭시 절삭력변화에 관한 연구 (A study on the Cutting Force Variation Comparison between Low CBN and Coated Low CBN Tools in Turning of SCM440)

  • 방홍인;김태영;오성훈
    • 한국기계가공학회지
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    • 제12권1호
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    • pp.9-14
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    • 2013
  • In recent years, high hardness steel is used for most of the material in many areas including aircraft, nuclear power, space exploration and automotive parts. Low CBN tools are widely used in industrial field which can effectively process high hardness steel of HRC 45 or harder. The results of this study demonstrated, when high hardness steel, SCM440 is turned with Low CBN tools coated with TiN and TiAlN coatings respectively, that both the thrust force and cutting force tends to increase with more increase in cutting force than thrust force, as the feed rate increases at constant cutting speed. In addition, the size of the cutting force and thrust force does not change with the increased cutting speed at the same feed rate, but the tool life is reduced if the cutting speed is increased to shorten the machining time. Therefore, it is recommended to limit the cutting speed at 250 m/min maximum or less. Furthermore, comparing the cutting force of the three tools at the same cutting condition, Tin coating tool showed the smallest cutting force and Low CBN was the next, and the TiAlN coating tools showed the largest cutting force.

Cu-Sn-Co본드 CBN휠에 의한 철강재료 연삭 (Grinding Steel and Iron Materials with Cu-Sn-co Bonded CBN Grinding Wheels)

  • 최성국;최정철
    • 한국재료학회지
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    • 제5권4호
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    • pp.490-500
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    • 1995
  • 다이아몬드와는 달리 CBN은 철족 재료 연삭시 화학적 마모가 거의 없다. 이러한 장점으로 인해 CBN휠이 철강 재료 연삭에 널리 사용되고 잇는 것이다. 그러나 CBN 휠의 성능은 CBN을 붙잡고 있는 결합제에 크게 의존한다. 오늘날 널리 사용되는 결합제인 주석 청동 합금은 내마모성에 한계가 있다. 주석 청동 합금의 내마모성을 증대시키기 위해 Co를 첨가하였다. 이러한 기지합금에 젖음성을 향사시키기위해 Co코팅 CBN을 사용하였다. 기지합금에 20%co를 첨가한 것이 입계에서 연속적인 $\delta$상생성, 취성 증가에 따라 자생작용이 활발하였다. 가장 높은 연삭비를 나타낸 것은 Cu-15wt%Sn, cu-33wt%Sn, co를 40:40:20으로 제작한 휠이었다.

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구상흑연주철(FCD500)의 단속가공에서 서멧과 CBN의 공구수명에 관한 연구 (The Study on Interrupted Cutting Tool Life of Cermet and CBN in Ductile Cast Iron(FCD500))

  • 오성훈
    • 한국기계가공학회지
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    • 제11권5호
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    • pp.8-12
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    • 2012
  • Recently, a wide range of industrial production area has a competitive advantage through cost reduction. Moreover with the development of industrial technology, base material and cutting tool help the machining technology. But most of the machining enterprises have not hold the R&D facilities and human resources. This mainly disturbs the industrial development and th increase of production efficiency. Especially in the interrupted machining process, it showed different behavior with continuous machining process. So it needs to research and develop the tool life and tool wear mechanism analysis.

코팅공구의 절삭성능에 관한 연구 (A Study on the Coated Characteristics of Ceramic Tools)

  • 유봉환
    • 한국생산제조학회지
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    • 제9권1호
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    • pp.96-101
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    • 2000
  • Ceramic, PCD and CBN tools are available for the difficult-to-cut-materials such as hardened carbon tool steel, stainless steel, Inconel 718 and etc.. Ceramic toolsare likely to be chipped and abruptly broken before the appearance of normal wear in turning. Ther2efore ceramic tools are suitable for continuous cut in turning not for intermittent in milling. In this study, TiN/TiCN multi-layer coated ceramic tools were found to restrain the chipping, breaking and early fracture and to increase the critical cutting speed owing to TiN/TiCN multi-layer coating in Arc Ion Plating of PVD method.

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