• Title/Summary/Keyword: 코팅유동

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Aerosol Deposition 기술을 이용한 $TiO_2$ 코팅 기술

  • Yun, Seok-Gu
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.21.2-21.2
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    • 2011
  • 에어로졸 데포지션(Aerosol deposition) 기술은 상온에서 초음속 유동을 통해 분사된 미세 입자가 기판에 충돌하면서 강력한 결합을 형성하는 방식으로 코팅이 이루어진다. 이 방법은 별도의 소결과정 없이 상온에서도 조밀하고 균일한 박막을 형성할 수 있다. 또한 세라믹, 금속 재질의 다양한 입자를 사용할 수 있을 뿐만 아니라 금속, 유리 기판등에 적용이 가능하다. 본 논문은 이러한 에어로졸 데포지션 기술을 이용하여 광촉매 효과가 뛰어난 $TiO_2$ 입자를 대면적 코팅에 적용가능한 초음속 노즐을 통해 분사하여 ITO기판 위에 박막을 형성하였다. $TiO_2$ 입자의 크기, 기판의 이송 속도와 왕복횟수, 공급 유량 등이 코팅면의 특성과 조성 등에 미치는 영향을 분석하였다. $TiO_2$ 박막층의 형상과 두께는 주사전자현미경(SEM)을 통해 확인하였고, X-ray diffraction (XRD)를 이용하여 코팅 입자와 박막 층의 조성을 각각 확인하였다. 에어로졸 데포지션을 이용한 $TiO_2$ 코팅층은 염료감응형 태양전지(DSSC), 자정작용(self-cleaning), 살균작용(antibacterial effect) 등의 적용분야에 적용 가능할 것으로 판단된다.

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Thermal Barrier Efficiency and Endurance of Ni-Cr Coating in Liquid Rocket Engine Combustor (액체로켓엔진 연소기에 적용된 니켈-크롬 코팅의 열차폐 효율과 내구성)

  • Lee, Kwang-Jin;Lim, Byoung-Jik;Kim, Jong-Gyu;Han, Yeoung-Min;Choi, Hwan-Seok
    • Aerospace Engineering and Technology
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    • v.8 no.1
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    • pp.138-143
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    • 2009
  • Thermal barrier efficiency and endurance of coatings in liquid rocket engine combustor were evaluated for air plasma spray coating and electro/electroless plating. The result of firing tests has revealed occasional occurrence of local delamination of $ZrO_2$, NiCrAlY coating obtained by the method of air plasma spray in the region of supersonic flow and it necessitated a new coating method as a substitution. It was found that Ni-Cr coating by means of electro/electroless plating can substitute $ZrO_2$, NiCrAlY coatings of air plasma spray in terms of thermal barrier efficiency and endurance.

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Characteristics of Wall Pressure over Wall with Permeable Coating (침투성 코팅 처리된 벽면 주위의 벽 압력 특성)

  • Song, Woo-Seog;Shin, Seung-Yeol;Lee, Seung-Bae
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.11
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    • pp.1055-1063
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    • 2012
  • Fluctuating wall pressures were measured using an array of 16 piezoelectric transducers beneath a turbulent boundary layer. The coating used in this experiment was an open-cell, urethane-type foam with a porosity of approximately 50 ppi. The ultimate objective of the coating is to provide a mechanical filter to reduce the wall pressure fluctuations. The boundary layer on the flat plate was measured by using a hot wire probe, and the CPM method was used to determine the skin friction coefficient. The wall pressure autospectra and streamwise wavenumber-frequency spectra were compared to assess the attenuation of the wall pressure field by the coating. The coating is shown to attenuate the convective wall pressure energy. However, the relatively rough surface of the coating in this investigation resulted in a higher mean wall shear stress, thicker boundary layer, and higher low-frequency wall pressure spectral levels compared to a smooth wall.

Rheological Properties and Roll Coating Dynamics of Basecoats for Precoated Automotive Metal Sheets (자동차 선도장 강판용 베이스코트의 유변학적 특성 및 롤코팅 동적 거동)

  • Lee, Dong Geun;Hwang, Ji Won;Kim, Kyung Nam;Noh, Seung Man;Jung, Hyun Wook
    • Journal of Adhesion and Interface
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    • v.16 no.1
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    • pp.15-21
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    • 2015
  • In this study, rheological properties and flow dynamics in roll coating process of basecoat paints have been investigated for automotive precoated metal (PCM) sheet applications. Various rheological properties for basecoats with three colors (black, blue, and silver), such as shear viscosity data at room temperature and elastic/viscous moduli under thermal curing condition, have been measured using a rotational rheometer. It is found that the relative portion of function groups inside basecoats and their viscosity level have greatly affected the formation of crosslinked networks by thermal curing. Also, operability coating windows for basecoats have been established in three-roll coating process system by observing their flow instabilities such as ribbing and cascade. It is confirmed that rheological approaches applied in this study have been usefully applied to develop environmentally-friendly PCM coating technology and optimally control the coating operations for non-Newtonian PCM paints.

Experimental Study on the Characteristics of Turbulent Wall Pressure Fluctuation Over Compliant Coatings (유연재 코팅 평판의 난류 변동압력 특성에 관한 실험적 연구)

  • Park, Kyung-Hoon;Lee, Seung-Jae;Shin, Ku-Kyun
    • The Journal of the Acoustical Society of Korea
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    • v.26 no.6
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    • pp.293-300
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    • 2007
  • Turbulent boundary layer over an underwater vehicle is formed when it moves underwater and wall pressure fluctuation within the turbulent boundary layer generates flow-induced noise by exciting the elastic hull of the underwater vehicle. One of the methods to reduce this flow noise is to attach a compliant layer on the surface of the vehicle. In order to observe the possibility of noise reduction in the water when the compliant layer treatments are applied on the surface, three types of specimens those are a bare steel plate, a steel plate coated with neoprene and a steel plate with polyurethane coating material are tested at various flow speeds in a low noise cavitation tunnel. This paper presents the results of measurements and analysis of wall pressure fluctuations which is a main source of flow noise, within the turbulent boundary layer on three specimens. Its results could be shown that about 10dB reduction of wall fluctuation pressure at high frequencies was achieved due to the dissipation of turbulent energy by the compliant coating while it makes the turbulent boundary layer thicker and changes the behavior of turbulent flow in the layer.

The mold form coating material research for the exposure concrete surface control (노출콘크리트 표면처리를 위한 거푸집 코팅재료 연구)

  • Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.5
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    • pp.137-143
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    • 2010
  • This research is a comparative analysis of the surface gloss of concrete depending on the coating material added to the cast, and includes analyses of the surface gloss of specimens made of cement mortar, with and without the addition of superplasticizer. In terms of coating material, the 7th material, which is part of a liquid packaging material, was shown to have the highest gloss, and was followed by the 3rd material, which uses transparent film. As the level of gloss is shown to vary depending on the material used for the coating film, it can be interpreted that the surface gloss can differ depending on surface particles and chemical composition factors. To make a concrete surface smooth, it is more effective to use a coating material with impermeability and a highly dense surface.

Study on the Optimized Condition of the Slot-Die Coating Process (슬롯다이 코팅의 최적화 조건에 관한 연구)

  • Seo, Eung Soo;Ye, Jungwoo;Hwang, Joong Kook;Shim, Jaesool;Chai, Young Suck
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.9
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    • pp.937-945
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    • 2015
  • In this paper, we study the coating performance according to the slot-die conditions in the coating process. The quality of the slot-die coating depends on factors such as feeding speed of film, the viscosity of liquid, and the pressure applied to the slot-die. In this study, we determine the optimum conditions for a stable coating by performing 2-D and 3-D simulations. We carry out numerical simulations with respect to the feeding velocity of the film, the pressure of the slot-die inlet, and the viscosity of the coating liquid. Based on the results, the coating was the most reliable when the pressure of the inlet was $5kgf/cm^2$, the viscosity was about 100 cps and the velocity was 20 m/min.

Characterization of Titania plate and Nano Titania Coated Beads for Photoelectrocatalytic system(PECS) (광전자촉매 시스템(PECS)에 사용할 광촉매 금속판과 비드의 특성고찰)

  • Do, Young-Woong;Ha, Jin-Wook
    • Proceedings of the KAIS Fall Conference
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    • 2008.11a
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    • pp.354-357
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    • 2008
  • 본 연구는 광전자촉매 시스템(PECS) 적용을 위하여 광촉매 금속판과 코팅비드를 제조하여 특성을 고찰하였다. 광촉매 물질의 회수가 용이하고, 실용화하기 위하여 티타늄 금속판을 $400^{\circ}C$에서 $700^{\circ}C$까지 $50^{\circ}C$에서 $100^{\circ}C$간격으로 토치를 사용하여 산화처리 하였으며, 비드의 경우 alumina, glass, silica gel beads에 TTIP([Ti$(OC_3H_7)_4$], Aldrich)을 전구체로 사용하여, 유동층 화학기상증착공정(Fluidized Bed Chemical Vapor Deposition, FB-CVD)으로 박막코팅을 하였다. 광촉매 금속판의 경우 산화처리 후 외관상태와 성분분석 시 최적조건은 $400^{\circ}C{\sim}500^{\circ}C$ 60분간 토치로 산화하였을 때였으며, 광촉매 코팅비드의 경우 silica gel beads가 본연의 다공구조를 나타내며 박막코팅이 되어, 상대적으로 alumina, glass beads에 비해 반응표면적이 크게 나타났다.

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Thermally Curable Organic-inorganic Hybrid Coatings on Ophthalmic Lenses by the Sol-Gel Method (졸-겔법에 의한 안경렌즈의 열경화형 유-무기 하이브리드 코팅)

  • Yu, Dong-Sik;Lee, Ji-Ho;Do, Young-Woong;Park, Seong-Ae;Ha, Jin-Wook
    • Proceedings of the KAIS Fall Conference
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    • 2006.05a
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    • pp.587-592
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    • 2006
  • 코팅은 플라스틱의 표면의 물성과 렌즈의 광학적 성능을 높이기 위해 필요하다. Allyl diglycol carbonate계열 렌즈 표면의 물성과 광학적 성능을 개선하기 위하여 3-glycidoxypropyltrimethoxysilane(GPTS), methyltrimethoxysilane(MTMS) 및 tetraethyl orthosilicate(TEOS)의 몰 비를 변화시켜 유-무기 하이브리드 재료로 사용하였다. Sol-gel 공정에 의한 flow코팅하여, $140^{\circ}C$에서 4시간 경화하였다. 코팅 렌즈는 투과율, 부착력, 연필경도, 내마모성, 내온수성 및 내약품성을 평가하였고 GPTS, MTMS 및 TEOS의 몰비가 각각 1: 1: 2일 때 가장 우수한 것으로 나타났다.

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