• Title/Summary/Keyword: 코크스가스

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Production of solar grade silicon by using metallurgical refinement (야금학적 정련 통합 공정을 이용한 태양전지용 실리콘 제조 기술)

  • Jang, Eunsu;Park, Dongho;Moon, Byung Moon;Min, Dong Jun;Yu, Tae U
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.54.2-54.2
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    • 2011
  • 야금학적 정련 공정 중 슬래그 처리, 일방향 응고, 플라즈마-전자기유도용해 공정을 적용한 태양전지용 실리콘 제조 기술에 관한 연구를 수행하였다. 원소재인 금속급 실리콘을 제조하기 위해원재료로 규석, 코크스(Cokes), 숯, 그리고 우드칩(Wood chip)을 사용하였으며, 150kW급 DC 아크로(Arc furnace)를 이용하여 순도 99.8% 금속급 실리콘을 제조하였다. 제조된 용융 상태의 금속급 실리콘은 슬래그와 반응시켜 불순물을 제거하였다. SiO2-CaO-CaF2 계의 슬래그를 이용하였으며, 금속급 실리콘과 슬래그의 질량비 및 반응 시간에 따른 실리콘 불순물 특성을 평가하였다. 이후 고액 계면이 제어 가능한 일방향 응고 장치를 이용하여 금속불순물을 제거하였다. 고액상태의 온도 조건 및 응고 시간에 따른 불순물 농도 변화를 평가하였으며, 순도 6N급의 실리콘을 제조하였다. 마지막 공정으로 스팀 플라즈마 토치와 냉도가니가 적용된 전자기 유도 용해장치를 이용하여 붕소와 인을 제거하였다. 플라즈마 토치 가스로는 아르곤, 스팀, 수소를 이용하였다. 붕소와 인의 제거율은 각각 94%와 96%를 달성하였으며, 최종 순도 6N급의 실리콘을 제조하였다.

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A Study on the Desulfurization of Petroleum Cokes by Microwave Heating (마이크로웨이브 가열에 의한 석유 코크스의 탈황에 관한 연구)

  • Park, Min-Gyu;Kang, Tae-Won
    • Clean Technology
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    • v.8 no.1
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    • pp.11-17
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    • 2002
  • Petcokes is the final product obtained from a refinery process. This petcokes includes high percentage of inorganic and sulfur compounds. Currently, the petcokes produced from domestic refinery plants include more than 6% of sulfur. To use petcokes as valuable raw materials, the weight percentage of sulfur must be lower than 2% of sulfur. Solvent extraction, thermal desulfurization, and hydro-desulfurization have been used to remove the sulfur. In this study, we attempted new approach to remove the sulfur introducing microwave energy. Microwave increase the reaction rates by providing the fast heating and disconnecting the bonding structure of the molecules. The experiments of microwave thermal desulfurization and microwave plus hydrogen gas were carried out to remove the sulfur. We obtained 68.3% of sulfur removal rate with the 2 hours of reaction time and 1835 W of microwave powder. In the experiment of microwave with hydrogen gas, we obtained 86.4% of sulfur removal rate with the 1.5 hours of reaction time and 1835 W of microwave power. If we increase reaction time or decrease the particle size of petcokes, we expect more than 90% of sulfur removal.

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Analysis of Furnace Conditions with Waste Plastics Injection into Blast Furnace (폐플라스틱의 吹入에 따른 高爐 爐況解析)

  • 허남환;백찬영;임창희
    • Resources Recycling
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    • v.9 no.6
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    • pp.23-30
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    • 2000
  • Since most of the waste plastics are incinerated and landfilled for the plastic treatment, the environmental friendly processes must be introduced. The plastic utilization of plastic to the blast furnace as a substitutional fuel was developed as a useful recycling method of waste plastics, and commercialized in several ironmaking company in Europe and Japan. Present study was carried out to understand the effect of plastic injection on blast furnace process continuously by using the foundry blast furnace in POSCO. The coke replacement ratio turned out to be 0.98 with the waste plastic injection up to 13.8 kg/thm of injection rate, and there were no significant effect of the kinds of injection plastics on the replacement ratio in this test operation. The permeability in the furnace became worse and the heat load in the lower part of blast furnace was increased with increasing the injection rate of waste plastics. As the rate of plastic injection were increased, the top gas utilization and shaft efficiency were also decreased from the Rist diagram analysis.

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The Thermal Conductivity Characteristics of Carbon Block with Nano-Diamond (나노다이아몬드가 첨가된 탄소블록의 열전도도 특성)

  • Jun Soong Lee;Ji Hun Mun;Sungwook Joo;Seung Uk Lee;Min Il Kim
    • Applied Chemistry for Engineering
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    • v.34 no.6
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    • pp.608-612
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    • 2023
  • Nano-diamond (ND) was added during the carbon block preparation process to increase the thermal conductivity of the carbon block. Added ND controlled the generated pore of carbon block due to the volatilization of the binder pitch during the carbonization process. The ND was added to the kneading process of coke and binder pitch, and carbon blocks were prepared by pressing and carbonization. As the amount of added ND increased, the ND ratio of the carbon block increased. The added ND made a pass-way for generated gas by volatilizing the binder pitch during the carbonization process, increasing the density of the carbon block and reducing the porosity. The thermal conductivity of the carbon block was improved by increased density, lowered porosity, and the high thermal conductivity of added ND.

Technical Trends of Hydrogen Manufacture, Storage and Transportation System for Fuel Cell Vehicle (연료전지자동차용 수소제조와 저장·운반기술동향)

  • Kil, Sang-Cheol;Hwang, Young-Gil
    • Resources Recycling
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    • v.25 no.1
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    • pp.48-59
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    • 2016
  • The earth has been warming due to $CO_2$ gas emissions from fossil fuel cars and a ship. So the hydrogen fuel cell vehicle(FCV) using hydrogen as a fossil fuel alternative energy is in the spotlight. Hyundai Motor Company of Korea and a car companies of the US, Japan, Germany is developing a FCV a competitive. Obtained hydrogen as a by-product of the coke plant, oil refineries, chemical plants of steel mill, coal is reacted with steam at high temperatures, methane gas, manufacture of high purity hydrogen Methane Steam Reforming and hydrogen detachable reforming method using the Pressure Swing Adsorption or Membrane Reforming technical or decomposition of water to produce electricity. Hydrogen is the electronic industry, metal and chemical industries, which are used as rocket fuel, etc. are used in factories, hospitals, home of the fuel Ene.Farm system or FCV. And a method of storing hydrogen is to store liquid hydrogen and a method for compressing normal hydrogen to the hydrogen container, by storing the latest hydride or Organic chemical hydride method is used to carry the hydrogen station. Korea is currently 13 hydrogen stations in place and in operation, plans to install a further 43 places.

Numerical Study to Develop Low-NOx Multi-nozzle Burner in Rotary Kiln (로터리 킬른용 Low-NOx 다공노즐버너 개발을 위한 수치해석적 연구)

  • Ahn, Seok-Gi;Kim, Jin-Ho;Hwang, Min-Young;Kim, Gyu-Bo;Jeon, Chung-Hwan
    • Journal of Energy Engineering
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    • v.23 no.4
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    • pp.130-140
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    • 2014
  • Rotary kiln burner has been developed continuously to improve process efficiency and exhaust emission. In this study, the characteristics of the flame and exhaust emission were numerically analyzed according to the diameter of primary air nozzle, equivalent ratio of burner, and equivalent ratio at center and side nozzle for development of multi-nozzle burner in the COG(Coke Oven Gas) rotary kiln for sintering iron ore. The results indicated that the flame length and $NO_x$ emission increase, as the diameter of primary air nozzle and equivalent ratio of burner increase. And according to the change of equivalent ratio at the center and the side of the nozzle, the flame length and average temperature in the kiln show very little change but the $NO_x$ emission shows obvious difference. In conclusion, the best design conditions which have satisfying flame length, average temperature and $NO_x$ emission are as follows: $D_2/D_1$ is 1.33, equivalent ratio of burner is 1.25 and center nozzle conditions are Rich.