• Title/Summary/Keyword: 코크스가스

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Co-gasification Characteristics of Coal Mixed with Pet-coke in a 1T/D Entrained-Flow Gasifier (1T/D 분류층 가스화기에서의 석탄, 석유코크스 혼합연료 가스화 특성 연구)

  • Lee, Jae-Goo;Yoon, Sang-Jun;Choi, Young-Chan;Ra, Ho-Won;Son, Yung-Il
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.453-456
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    • 2007
  • 감압 증류 후 생성되는 중질유의 고도화를 위하여 코킹 공정을 거친 후 정유 부산물로 생성되는 열적으로 매우 안정하고, 높은 발열량을 갖는 반면 황, 바나듐 함량이 높은 석유코크스의 효과적인 이용을 위하여 본 연구에서는 가스화 공정을 적용하였다. 1T/D 용량의 분류층 가스화기를 이용하여 유연탄(drayton coal), 석유코크스, 또는 혼합한 경우의 가스화 성능을 알아보았으며, 각각의 경우에 대하여 비교하여 보았다. 높은 열 안정성을 갖는 석유코크스의 효과적인 가스화를 위하여 반응기 내 체류시간 및 버너 노즐 변경에 따른 가스화 성능 개선을 시도하였으며, 이때의 온도, 산소/원료 공급량 조건에 따른 생성가스 성분 및 탄소전환율, 냉가스효율 변화 특성을 알아보았다. 버너 노즐 구경 변경으로 인한 슬러리의 미립화를 통하여 향상된 탄소전환율 및 냉가스효율을 얻을 수 있었다.

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Gasification of Coal-Petroleum Coke-Water Slurry in a 1 ton/d Entrained Flow Gasifier (1톤/일 분류층가스화기에서 석탄과 석유코크스 혼합 슬러리의 가스화특성)

  • Yoon, Sang Jun;Choi, Young-Chan;Hong, Jai-Chang;Ra, Ho Won;Lee, Jae Goo
    • Korean Chemical Engineering Research
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    • v.46 no.3
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    • pp.561-566
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    • 2008
  • Gasification plant using petroleum coke for refinery and power generation process is increased from considering petroleum coke as a valuable fuel. In this study, gasification of petroleum coke was performed to utilize petroleum coke and to develop essential technology using 1T/D coal gasification system. In case of petroleum coke gasification, because of lower reactivity, consumption of oxygen is higher than coal gasification. The calorific value of syngas from petroleum coke mixed with coal at a mass ratio of 1:1 shows about $6.7{\sim}7.2MJ/Nm^3$. Although carbon conversion could reach more than 92% according to oxygen amount, cold gas efficiency shows lower value than the case of coal. Therefore, it was shown that complemental study in burner design to atomize slurry droplet is required to elevate gasification performance of petroleum coke which has lower reactivity than coal.

Characteristics of Coking Pressure during Coal Carbonization in Pilot-scale Coke Oven (Pilot-scale의 코크스 오븐에서 석탄 건류시 팽창압 특성)

  • 이운재;최재훈;이용국
    • Journal of Energy Engineering
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    • v.9 no.4
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    • pp.279-287
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    • 2000
  • 코크스 오븐에서 석탄 건류과정 중에 발생하는 석탄 중심의 가스압 특성에 대한 장입탄 수분, 가열속도 및 일반탄 배합비의 영향을 조사하기 위해 이동벽이 있는 pilot 규모의 코크스 오븐(0.45mW$\times$0.1mH$\times$1.2mL)에서 석탄 건류 실험을 수행하였다. 석탄 중심에서의 가열속도가 상업용 코크스 오븐과 비슷한 건류조건에서 장입탄 수분을 감소시켰을 때, 수분 증발 이후 가열속도는 비슷하였으며, 건류 초기 수증기압은 크게 증가하였고, 석탄 중심에서의 가스압은 습탄에 비해 대략 2.5배 증가하였다. 석탄 중심에서의 가열속도가 상업용 코크스 오븐보다 훨씬 빠른 건류조건에서 장입탄 수분을 감소시켰을 때, 수분 증발 이후 가열속도는 크게 감소하였고, 건류 초기 수증기압은 크게 증가하였으며, 석탄중심에서의 가스압은 습탄에 비해 대략 2배 증가하였다. 석탄 가열속도가 상업용 오븐보다 빠른 건류조건에서 장입탄에 일반탄을 첨가하여 일반탄 배합비를 증가시켰을 때 배합탄 중심에서의 가스압은 현저히 감소하였다.

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Steam Gasification Characteristics of Oil Sand Coke in a Lab-Scale Fixed Bed Gasifier (실험실 규모의 고정층 가스화기에서 오일샌드 코크스의 수증기 가스화 특성)

  • Yoon, Sang Jun;Choi, Young-Chan;Lee, See-Hoon;Lee, Jae Goo
    • Applied Chemistry for Engineering
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    • v.20 no.1
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    • pp.62-66
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    • 2009
  • Utilization and interest of unconventional fuel and process residue such as oil sand and its residue, oil sand coke, have been increased because of the continuous rise of fuel price and conventional fuel availability. In this study, the gasification of oil sand coke produced from coking process of oil sand was performed to utilize as an energy resource using lab-scale fixed bed gasification system. The combustion characteristics of oil sand bitumen and oil sand coke were investigated by using TGA and lab-scale gasification system was applied to reveal the characteristics of produced syngas composition with oxygen/fuel ratio, temperature and steam injection rate. Oil sand coke shows a high carbon content, heating value and sulfur content and low ash content and reactivity. In case of oil sand coke gasification, generally with increasing temperature, the amount of steam introduced and decreasing oxygen injection rate, $H_2$ content in product gas increased while the $CO_2$ content decreased. The calorific value of syngas shows about $2100kcal/Nm^3$ and this result indicates that the oil sand coke can be used as a resource of hydrogen and fuel.

A Reaction Kinetic Study of CO2 Gasification of Petroleum Coke, Biomass and Mixture (석유 코크스, 바이오매스, 혼합연료의 이산화탄소 가스화 반응 연구)

  • Kook, Jin Woo;Shin, Ji Hoon;Gwak, In Seop;Lee, See Hoon
    • Applied Chemistry for Engineering
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    • v.26 no.2
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    • pp.184-192
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    • 2015
  • Characteristics of Char-$CO_2$ gasification for petroleum coke, biomass and mixed fuels were compared in the temperature range of $1,100{\sim}1,400^{\circ}C$ using TGA (Thermogravimetric analyzer). Kinetic constants with respect to reaction temperature were determined by using different gas-solid reaction models. Also activation energy (Ea) and pre-exponential factors ($K_0$) in each models were calculated by using Arrhenius equation and then were compared with experimental values to determine reaction rate equation for char-$CO_2$ gasification. Reaction time for $CO_2$ gasification decreased with an increase of reaction temperature. Also, the activation energy of $CO_2$ gasification reaction for mixture with petroleum coke and biomass decreased with increasing biomass contents. This indicates that mixing with biomass could bring synergy effects on $CO_2$ gasification reaction.

Preparation and Characterization of Pitch based Coke with Anisotropic Microstructure Derived from Pyrolysis Fuel Oil (열분해유 유래 피치로부터 이방성 미세구조 코크스 제조 및 특성 평가)

  • Cho, Jong Hoon;Kim, Ji Hong;Lee, Young-Seak;Im, Ji Sun;Kang, Seok Chang
    • Applied Chemistry for Engineering
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    • v.32 no.6
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    • pp.640-646
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    • 2021
  • In this study, pitch was synthesized using pyrolysis fuel oil (PFO). Coke with mesophase microstructure was then prepared from the synthesized pitch and its properties were evaluated. Pitch was synthesized by poly-condensation reaction, which is an endothermic reaction at a temperature above 400 ℃ because the PFO was mainly composed of molecules with two to three aromatic rings. The Coke reactor was composed of the pretreatment reactor, preheater for applying heat energy, and coke drum for inducing microstructure of coke. Coke was prepared from synthesized pitch by controlling the temperature of the preheater to 400~490 ℃, and properties were evaluated by polarization microscope, XRD and Raman spectroscopy. The coke prepared at a preheater temperature of 460 ℃ identified flow anisotropic microstructure, and the electrical conductivity was 72.0 S/cm due to high crystallinity. And the flow anisotropic coke showed approximately 2.2 times higher electrical conductivity than that of Super-P, a conductive carbon material.

Economic Assessment of a Indirect Liquefaction Process using a Gasification with Petroleum Coke/Coal Mixtures (석유코크스/석탄 혼합 가스화를 이용하는 액화 공정의 경제성 평가)

  • Shin, Ji-Hoon;Lee, Lu-Se;Lee, See-Hoon
    • Korean Chemical Engineering Research
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    • v.54 no.4
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    • pp.501-509
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    • 2016
  • The economic feasibility of a commercial indirect liquefaction process with the co-gasification process of petroleum coke which has been recognized as hazardous waste because of high sulfur content and bituminous coal and sub-bituminous coal mixtures was assessed. The 2,000 ton/day scale indirect liquefaction process including co-gasification, clean up, Fischer-Tropsch conversion and so on was assumed and used to analyze economical efficiencies with various conditions. Financial data from previous studies were modified and used and economical sensitivities with various mixture ratios were evaluated in this study. As a result, economic values of petroleum coke were superior than those of coals because of increasing sulfur sale. Also, mixtures with petroleum coke and bituminous coal was more favorable that those with petroleum coke and sub-bituminous coal due to lower moisture content. In case of sub-bituminous coal, the mixture ratio with petroleum coke had to be over 40wt% for the IRR of mixture to surpass 10%.

A Comparative Experiment on the Emission Gas Characteristics of Domestic RDF (국내산(國內産) RDF의 배출(排出)가스 특성(特性) 비교실험(比較實驗))

  • Park, Myung-Ho
    • Resources Recycling
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    • v.16 no.6
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    • pp.46-51
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    • 2007
  • This study aimed at developing high-efficiency RDF(refuse derived fuels) fuel in order to use RDF energy rationally and to recycle industrial product. As most studies in this area are concentrated in large combustion apparatuses such as kilns, but this study was focused on the small-sized heating systems, applying them directly to grate type boiler which has a heating capacity of $66{\sim}132m^2$. The different kinds of fuel are experimented including RDF. Coke and Waste Tire. First, for this, we experimented and analyzed RDF to see the change in its mass and heating value. Also, four kinds of exhaust gas are sampled by gas analyzer including CO, $CO_2$, NO and $NO_2$ at different temperature. As a result, the levels of CO concentration of RDF are higher than these of coke and waste tire. But, the levels of NO, $CO_2$ and $SO_2$ concentration of RDF and coke were lower then the levels when waste tire is burned.

Study on the Pressurized Steam Reforming of Natural Gas and Biogas Mixed Cokes Oven Gas (코크스오븐가스 기반 천연가스, 바이오가스가 혼합된 연료의 가압 수증기 개질 반응에 관한 연구)

  • CHEON, HYUNGJUN;HAN, GWANGWOO;BAE, JOONGMYEON
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.2
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    • pp.111-118
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    • 2019
  • Greenhouse gas emissions have a profound effect on global warming. Various environmental regulations have been introduced to reduce the emissions. The largest amount of greenhouse gases, including carbon dioxide, is produced in the steel industry. To decrease carbon dioxide emission, hydrogen-based iron oxide reduction, which can replace carbon-based reduction has received a great attention. Iron production generates various by-product gases, such as cokes oven gas (COG), blast furnace gas (BFG), and Linz-Donawitz gas (LDG). In particular, COG, due to its high concentrations of hydrogen and methane, can be reformed to become a major source of hydrogen for reducing iron oxide. Nevertheless, continuous COG cannot be supplied under actual operation condition of steel industry. To solve this problem, this study proposed to use two alternative COG-based fuel mixtures; one with natural gas and the other with biogas. Reforming study on two types of mixed gas were carried out to evaluate catalyst performance under a variety of operating conditions. In addition, methane conversion and product composition were investigated both theoretically and experimentally.

Life Cycle Analysis of Greenhouse Gas Emissions of By-Product Hydrogen Produced from Coke Oven Gas in Steel Mill (제철소 코크스 오븐 가스 부생수소 전과정 온실가스 배출량 분석)

  • YEIM LEE;WOOJAE SHIN;YEJIN YU;HANHO SONG
    • Transactions of the Korean hydrogen and new energy society
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    • v.33 no.6
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    • pp.636-642
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    • 2022
  • The "Hydrogen Economic Activation Road map" was announced in 2019, and hydrogen demand is expected to exceed 470,000 tons per year in 2022 and keep increasing. Under this circumstance, it has become important to understand the greenhouse gas (GHG) emissions associated with various hydrogen production pathways. In this study, the evaluation of life cycle GHG emissions regarding the hydrogen produced as by-product from coke oven gas (COG) in steel mill is conducted. To cover the possible range of operations, three literatures were reviewed and their data of inputs and outputs for the process were adopted for calculation. Life cycle inventories and emission factors were mostly referred to GaBi and Intergovernmental Panel on Climate Change (IPCC) guidelines, respectively. When there are multiple products from a single process, the energy allocation method was applied. Based on these sources and the assumptions, the life cycle emission values of COG-based hydrogen were found to be 3.8 to 4.7 kg/CO2-eq./kg-H2.