• Title/Summary/Keyword: 코크스

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Characteristics of Coking Pressure during Coal Carbonization in Pilot-scale Coke Oven (Pilot-scale의 코크스 오븐에서 석탄 건류시 팽창압 특성)

  • 이운재;최재훈;이용국
    • Journal of Energy Engineering
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    • v.9 no.4
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    • pp.279-287
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    • 2000
  • 코크스 오븐에서 석탄 건류과정 중에 발생하는 석탄 중심의 가스압 특성에 대한 장입탄 수분, 가열속도 및 일반탄 배합비의 영향을 조사하기 위해 이동벽이 있는 pilot 규모의 코크스 오븐(0.45mW$\times$0.1mH$\times$1.2mL)에서 석탄 건류 실험을 수행하였다. 석탄 중심에서의 가열속도가 상업용 코크스 오븐과 비슷한 건류조건에서 장입탄 수분을 감소시켰을 때, 수분 증발 이후 가열속도는 비슷하였으며, 건류 초기 수증기압은 크게 증가하였고, 석탄 중심에서의 가스압은 습탄에 비해 대략 2.5배 증가하였다. 석탄 중심에서의 가열속도가 상업용 코크스 오븐보다 훨씬 빠른 건류조건에서 장입탄 수분을 감소시켰을 때, 수분 증발 이후 가열속도는 크게 감소하였고, 건류 초기 수증기압은 크게 증가하였으며, 석탄중심에서의 가스압은 습탄에 비해 대략 2배 증가하였다. 석탄 가열속도가 상업용 오븐보다 빠른 건류조건에서 장입탄에 일반탄을 첨가하여 일반탄 배합비를 증가시켰을 때 배합탄 중심에서의 가스압은 현저히 감소하였다.

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Co-gasification Characteristics of Coal Mixed with Pet-coke in a 1T/D Entrained-Flow Gasifier (1T/D 분류층 가스화기에서의 석탄, 석유코크스 혼합연료 가스화 특성 연구)

  • Lee, Jae-Goo;Yoon, Sang-Jun;Choi, Young-Chan;Ra, Ho-Won;Son, Yung-Il
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.453-456
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    • 2007
  • 감압 증류 후 생성되는 중질유의 고도화를 위하여 코킹 공정을 거친 후 정유 부산물로 생성되는 열적으로 매우 안정하고, 높은 발열량을 갖는 반면 황, 바나듐 함량이 높은 석유코크스의 효과적인 이용을 위하여 본 연구에서는 가스화 공정을 적용하였다. 1T/D 용량의 분류층 가스화기를 이용하여 유연탄(drayton coal), 석유코크스, 또는 혼합한 경우의 가스화 성능을 알아보았으며, 각각의 경우에 대하여 비교하여 보았다. 높은 열 안정성을 갖는 석유코크스의 효과적인 가스화를 위하여 반응기 내 체류시간 및 버너 노즐 변경에 따른 가스화 성능 개선을 시도하였으며, 이때의 온도, 산소/원료 공급량 조건에 따른 생성가스 성분 및 탄소전환율, 냉가스효율 변화 특성을 알아보았다. 버너 노즐 구경 변경으로 인한 슬러리의 미립화를 통하여 향상된 탄소전환율 및 냉가스효율을 얻을 수 있었다.

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Structures and Double Layer Performances of Carbons Pyrolized from Carbon Oxides (산화탄소로부터 열분해한 탄소의 구조 및 전기이중층 거동)

  • Kim, Ick-Jun;Yang, Sunhye;Jeon, Min-Je;Moon, Seong-In;Kim, Hyun-Soo;An, Kye-Hyeok
    • Applied Chemistry for Engineering
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    • v.18 no.5
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    • pp.522-526
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    • 2007
  • Structural features and electrochemical performances of cokes pyrolized from oxidized cokes were examined, and compared with KOH-activated coke. Needle cokes ($d_{002}=3.5{\AA} $), having a graphene layer structure, were changed to a single phase of graphite oxide after oxidation treatment with an acidic solution having an $NaCLO_3$/needle coke composition ratio of above 7.5, and the inter-layer distance of the oxidized coke was expanded to $6.9{\AA} $ with increasing oxygen content. After heating at $200^{\circ}C$, the oxidized coke was pyrolized to the graphene layer structure with inter-layer distance of $3.6{\AA} $. However, the change of the inter-layer distance of the needle coke was not observed in the KOH activation process. On the other hand, an intercalation of electrolyte ions into the pyrolized coke, observed at first charge, occurred at 1.0 V, in which the value was lower than that of KOH-activation coke. The cell capacitor using pyrolized coke exhibited a lower internal resistance of $0.57{\Omega}$ in 1 kHz, and a larger capacitance per weight and volume of 30.3 F/g and 26.9 F/ml at the two-electrode system in the potential range 0~2.5 V than those of the cell capacitor using KOH-activation of coke. This better electrochemical performance may be associated with structure defects in the graphene layer derived from the process of the inter-layer expansion and shrinkage.

Gasification of Coal-Petroleum Coke-Water Slurry in a 1 ton/d Entrained Flow Gasifier (1톤/일 분류층가스화기에서 석탄과 석유코크스 혼합 슬러리의 가스화특성)

  • Yoon, Sang Jun;Choi, Young-Chan;Hong, Jai-Chang;Ra, Ho Won;Lee, Jae Goo
    • Korean Chemical Engineering Research
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    • v.46 no.3
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    • pp.561-566
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    • 2008
  • Gasification plant using petroleum coke for refinery and power generation process is increased from considering petroleum coke as a valuable fuel. In this study, gasification of petroleum coke was performed to utilize petroleum coke and to develop essential technology using 1T/D coal gasification system. In case of petroleum coke gasification, because of lower reactivity, consumption of oxygen is higher than coal gasification. The calorific value of syngas from petroleum coke mixed with coal at a mass ratio of 1:1 shows about $6.7{\sim}7.2MJ/Nm^3$. Although carbon conversion could reach more than 92% according to oxygen amount, cold gas efficiency shows lower value than the case of coal. Therefore, it was shown that complemental study in burner design to atomize slurry droplet is required to elevate gasification performance of petroleum coke which has lower reactivity than coal.

Porosity and Electrical Resistivity of Formed Cokes Made from Anthracite and Phenolic resin (무연탄(無煙炭)과 페놀수지(樹脂)로부터 제조(製造)된 성형(成形)코크스의 기공율(氣孔率)과 전기저항율(電氣抵抗率))

  • Lee, Gye-Seung;Song, Young-Jun
    • Resources Recycling
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    • v.17 no.5
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    • pp.19-27
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    • 2008
  • In this study, the porosity and electrical resistivity of the formed coke produced by sintering the mixture of domestic anthracite and phenolic resin were mainly investigated, when the effect of the amount of binder, the hydration temperature and time, the hardening temperature and time, sintering temperature and time, the particle size of anthracite, the grade of anthracite, and the mixing ratio of phenolic resin on the physical properties of the coke were studied. As a result, It was found that the electrical resistivity and porosity of the formed coke are varied in the range of $0.3\sim1.2\Omega{\cdot}cm$ of $10\sim30%$, respectively, in accordance with the variation of factors.

Effect of Acid / Heat Treatment on Electric Double Layer Performance of Needle Cokes (니들코크스의 전기이중층 거동에 미치는 산화처리/열처리 효과)

  • Yang, Sun-Hye;Kim, Ick-Jun;Choi, In-Sik;Kim, Hyun-Soo
    • Journal of the Korean Electrochemical Society
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    • v.12 no.1
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    • pp.34-39
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    • 2009
  • In this study, a needle coke was oxidized in a mixture of dilute nitric acid and sodium chlorate ($NaClO_3$) solutions and followed by heat treatment. The samples were analyzed with using XRD, FESEM, elemental analyzer, BET, and Raman spectroscopy. Double layer capacitance was measured with the charge and discharge measurements. The consisting layers of the needle coke were expanded to single phase showing only (001) diffraction peak by the acid treatment for 24 hours. The oxidized coke returned to a graphite structure appearing (002) peak after heat treatment above $200^{\circ}C$. The structure returned could be more easily accessible to the ions by the first charge, and improve the double layer capacitance at the second charge. The two-electorde cell from acid treated coke and $300^{\circ}C$ heat treatment exhibited the maximum capacitances of 32.1 F/g and 29.5 F/ml at the potential of $0{\sim}2.5\;V$.

Steam Gasification Characteristics of Oil Sand Coke in a Lab-Scale Fixed Bed Gasifier (실험실 규모의 고정층 가스화기에서 오일샌드 코크스의 수증기 가스화 특성)

  • Yoon, Sang Jun;Choi, Young-Chan;Lee, See-Hoon;Lee, Jae Goo
    • Applied Chemistry for Engineering
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    • v.20 no.1
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    • pp.62-66
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    • 2009
  • Utilization and interest of unconventional fuel and process residue such as oil sand and its residue, oil sand coke, have been increased because of the continuous rise of fuel price and conventional fuel availability. In this study, the gasification of oil sand coke produced from coking process of oil sand was performed to utilize as an energy resource using lab-scale fixed bed gasification system. The combustion characteristics of oil sand bitumen and oil sand coke were investigated by using TGA and lab-scale gasification system was applied to reveal the characteristics of produced syngas composition with oxygen/fuel ratio, temperature and steam injection rate. Oil sand coke shows a high carbon content, heating value and sulfur content and low ash content and reactivity. In case of oil sand coke gasification, generally with increasing temperature, the amount of steam introduced and decreasing oxygen injection rate, $H_2$ content in product gas increased while the $CO_2$ content decreased. The calorific value of syngas shows about $2100kcal/Nm^3$ and this result indicates that the oil sand coke can be used as a resource of hydrogen and fuel.

Electrochemical Performances of Acid-Treated and Pyrolyzed Cokes According to Acid Treatment Time (산처리 시간별 산화 코크스와 열분해 코크스의 전기화학적 거동)

  • Kim, Ick-Jun;Yang, Sunhye;Jeon, Min-Je;Moon, Seong-In;Kim, Hyun-Soo
    • Applied Chemistry for Engineering
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    • v.19 no.4
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    • pp.407-412
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    • 2008
  • As an activation procedure, in this study, the oxidation treatment of needle cokes with a dilute nitric acid and sodium chlorate $(NaClO_3)$, combined with heat treatment, was attempted. The structures of acid-treated and pyrolyzed coke were examined with XRD, FESEM, elemental analyzer, BET, and Raman spectroscopy. The behavior of double layer capacitance was investigated with the analysis of charge and discharge. The structure of needle coke treated with acid was revealed to a single phase of (001) diffraction peak after 24 h. On the other hand, thecoke oxidized by heat treatment was reduced to a graphite structure of (002) at $300^{\circ}C$. The distorted graphene layer structure, derived from the process of oxidation and reduction of the inter-layer, makes the pores by the electric field activation at the first charge, and generates the double layer capacitance from the second charge. The cell using pyrolyzed coke with 24 h acid treatment and $300^{\circ}C$ heat treatment exhibited the maximum capacitance per weight and volume of 33 F/g and 30 F/mL at the two-electrode system in the potential range of 0~2.5 V.

Preparation and Characterization of Pitch based Coke with Anisotropic Microstructure Derived from Pyrolysis Fuel Oil (열분해유 유래 피치로부터 이방성 미세구조 코크스 제조 및 특성 평가)

  • Cho, Jong Hoon;Kim, Ji Hong;Lee, Young-Seak;Im, Ji Sun;Kang, Seok Chang
    • Applied Chemistry for Engineering
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    • v.32 no.6
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    • pp.640-646
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    • 2021
  • In this study, pitch was synthesized using pyrolysis fuel oil (PFO). Coke with mesophase microstructure was then prepared from the synthesized pitch and its properties were evaluated. Pitch was synthesized by poly-condensation reaction, which is an endothermic reaction at a temperature above 400 ℃ because the PFO was mainly composed of molecules with two to three aromatic rings. The Coke reactor was composed of the pretreatment reactor, preheater for applying heat energy, and coke drum for inducing microstructure of coke. Coke was prepared from synthesized pitch by controlling the temperature of the preheater to 400~490 ℃, and properties were evaluated by polarization microscope, XRD and Raman spectroscopy. The coke prepared at a preheater temperature of 460 ℃ identified flow anisotropic microstructure, and the electrical conductivity was 72.0 S/cm due to high crystallinity. And the flow anisotropic coke showed approximately 2.2 times higher electrical conductivity than that of Super-P, a conductive carbon material.

The influence of factors on the strength of formed coke made with anthracite and phenolic resin (무연탄(無煙炭)과 페놀수지(樹脂)의 혼합(混合)소성에 의해 제조(製造)된 함형(咸形)코크스의 강도(强度))

  • Lee, Gye-Seung;Song, Young-Jun
    • Resources Recycling
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    • v.17 no.6
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    • pp.57-61
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    • 2008
  • The aim of this study is to produce the coke which can be used for the production of ferroalloy, by mixing phenolic resin and anthracite and sintering it. The influence of factors on the strength of coke were investigated. The results of this study are as follows: It is found that the anthracite coke of $100{\sim}150\;kgf/cm^2$ strength for ferroalloy can be made by a series of process as follows; Mixing homogeneously 6% liquefied phenolic resin and 6% water with $35{\sim}325$ mesh anthracite of low ash content. Making pellet by press the mixture in $10-50\;kgf/cm^2$ pressure. Dehydrating the pellet for 6 hrs at $50^{\circ}C$, and hardening it for 180 min at $200^{\circ}C$. Sinter the mixture for 6 hrs at $1,200^{\circ}C$.