• Title/Summary/Keyword: 컨트롤 밸브

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Development and Verification of Analytical Model of a Pilot Operated Flow Control Valve for 21-ton Electric Excavator (21톤급 전기 굴삭기용 파일럿 작동식 유량제어 밸브의 해석모델 개발 및 검증)

  • Kim, D.M.;Nam, Y.Y.;Seo, J.H.;Jang, J.S.
    • Journal of Drive and Control
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    • v.12 no.3
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    • pp.52-59
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    • 2015
  • An electro hydraulic poppet valve (EHPV) and a variable orifice poppet are assembled in a single block, which is referred to as a RHINO but is also generally called a pilot-operated flow control valve. In this study, we analyzed the structure and the operating principle for a RHINO applied in a 21-ton electric excavator system. The RHINO was experimentally tested to measure the dynamic responses and the pressure energy loss. In this test, we investigated the variation in the conductance coefficient according to the increase in the supply pressure under a constant current and a variation in the flow rate according to the increase in the current. Then, the geometrical shapes and the spring stiffness of the RHINO were considered to develop an analysis model. The characteristics (current-force and hysteresis) for the solenoid based on the experimental data were reflected in the analysis model that was developed, and the reliability of the analysis model was also verified by comparing the experimental and analytical results. The developed model is thus considered to be reliable for use in a wide range of applications, including optimum design, sensitivity analysis, parameter tuning, etc.

A Review on New Non-hybrid Technologies to Improve Energy Efficiency of Construction Machineries (건설기계의 에너지 효율 제고를 위한 비-하이브리드 신기술에 관한 리뷰)

  • Joh, Joong Seon
    • Journal of Drive and Control
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    • v.13 no.3
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    • pp.53-66
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    • 2016
  • New non-hybrid approaches to improve energy efficiency of construction machineries are reviewed in this paper. Hydraulic systems are classified into four classes according to Backe's classification and commercially promising new technologies are carefully chosen in each class. IMV, 3-Line CPR, Closed Circuit Displacement Control of Differential Cylinder, and Throttle-less Secondary Control are chosen as representative non-hybrid new technologies. Key principle of each technology is explained and representative references which run through each technology are selected. Advantages and weaknesses of each technology are discussed and compared from the view point of construction machinery manufacturers.

Minimization of Shifting Shock of Tractor PST using SimulationX (SimulationX를 이용한 트랙터 PST 변속 충격 최소화 연구)

  • Eom, Tae Ho;Lee, Chul-Hee
    • Journal of Drive and Control
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    • v.15 no.3
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    • pp.36-42
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    • 2018
  • Agricultural tractors require frequent shifting to improve operation efficiency, and PST (Powershift Transmission) is considered as a suitable transmission. However, due to the inherent characteristics of the PST, shocks arise during shifting, which imparts a negative effect on the operator. Therefore, in order to improve the transmission performance of the tractor PST, researches on various methods including the hydraulic system circuit, the engine input speed control, and the mechanical system of the transmission are steadily being conducted. In this study, in order to reduce the impact of PST on a shift based on SimulationX software, we analyzed the characteristics of the input signal of PCV (Pressure Control Valve) through sensitivity analysis and verified the simulation model through actual vehicle test. Optimization was performed for minimizing the shift shock for some of the parameters of the input signal at constant temperature and RPM conditions.

An Analysis of Static and Dynamic Characteristics of Torque Motor (토크모터의 정특성과 동특성 해석)

  • Huh, J.Y.;Park, C.S.
    • Journal of Drive and Control
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    • v.12 no.1
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    • pp.9-14
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    • 2015
  • In the early of 1950, the high response magnetic torque motor was developed for driving electro-hydraulic servo valves. Since then it has been broadly used for industrial application and the research of development or improvement of the torque motor is still being conducted. The purpose of this study is to present useful design criteria for the torque motor design. For this, torque motor is modelled and linearized. The static characteristics of the torque motor are investigated by direct computation of the derived linearlized equations. The dynamic characteristics of the torque motor are investigated with the derived transfer function by using Matlab and compared with the results of the linearlized analysis by using AMESim simulation with actual values of the physical parameters. Finally, the design criteria obtained from the analysis are reviewed.

Effect of Spool-Sleeve Geometry on Static Pressure Characteristics of Servo Valves (서보밸브 스풀-슬리브 형상공차가 압력 정특성에 미치는 영향 연구)

  • Kim, Sung Dong;Son, Sung Hoe;Ham, Young Bog
    • Journal of Drive and Control
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    • v.13 no.1
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    • pp.34-42
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    • 2016
  • This study studied how the clearance, overlap and mismatch errors of spool-sleeve affect the static pressure characteristics of a servo valve. A computer simulation model was established as a direct acting servo valve and a series of simulations was conducted for various values of clearance, overlap and mismatch errors. Pressure gain decreased as the clearance increased. The overlap also affects the pressure gain and was similar to the effect of clearance. Asymmetry of the pressure plot got worse and worse as the mismatch error increased.

Reverse Analysis on a Direct Dive Servo Valve with Electric Feedback (전기 피드백 직동형 서보 밸브에 관한 역 분석)

  • Kim, S.D.;Ahn, H.W
    • Journal of Drive and Control
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    • v.10 no.4
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    • pp.22-28
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    • 2013
  • Mechanical and electrical properties of a DDV(Direct Drive servo Valve) with electric feedback are analysed via reverse analysis technique in this work. The DDV is disassembled and mechanical parameters, such as spool mass, spring stiffness and port size are identified. The servo amplifier, which is built in the valve, is reversely analysed and the control scheme and gains for several control actions are also identified. The electrical feedback for spool displacement improves much better the valve performance, such as hysteresis and dynamic bandwidth frequency, than an ordinary mechanical feedback valve. Integrating control action with very large gain was adopted in the valve amplifier, and it seemed to give high performance.

Automatic Transmission Design Analysis of the Tractor from Advanced Company (선진사 트랙터 자동변속기 설계 분석)

  • Jung, G.H.
    • Journal of Drive and Control
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    • v.10 no.4
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    • pp.7-13
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    • 2013
  • A tractor is a farm vehicle that is designed to provide a high tractive effort at low speed. It is used for versatile agricultural tasks such as hauling a trailer, tillage, mowing and construction work. As the intensity of work increases, tractors equipped with automatic transmission become popular due to the work convenience. Though manual and power shuttle transmissions are produced by domestic corporations, development for full-automatic power shift transmissions has never been challenged, and so related technology level is quite low. This paper gives a survey of the automatic transmissions from advanced foreign company, which includes layout of gear train, the way hydraulics controls clutches and brakes, electronic control system. The results are expected to be utilized as a basis in the development of original power train design for tractor.

A Numerical Analysis on High Pressure Control Valve for Offshore (해양구조물용 고압 컨트롤 밸브 수치해석)

  • Yi, Chung-Seub;Jang, Sung-Cheol;Jeong, Hwi-Won;Nam, Tae-Hee
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.1195-1200
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    • 2008
  • This study have goal with conceptual design for Offshore Structures of high pressure control valve for localization. Ball valve for development accomplished with flow analysis based on provision of ANSI B16.34, ANSI B16.10, ANSI B16.25 In order to localize the Offshore Structures high pressure control valve. Numerical simulation using CFD(Computational Fluid Dynamic) in order to predict a mass flow rate and a flow coefficient form flow dynamic point of view. The working fluid assumed the glycerin($C_3H_8O_3$). The valve inlet and outlet setup a pressure boundary condition. The outlet pressure was fixed by atmospheric pressure and calculated until increasing 1bar to 10bar. CFD analysis used STAR-CCM+ which is commercial code and Governing equations were calculated by moving mesh which is rotated 90 degrees when ball valve operated opening and closing in 1 degree interval. The result shows change of mass flow rate according to opening and closing angle of valve. Flow decrease observed open valve that equal percentage flow paten which is general inclination of ball valve. Relation with flow and flow coefficient can not be proportional according to inlet pressure when compare with mass flow rate. Because flow coefficient have influence in flow and pressure difference. Namely, flow can be change even if it has same Cv value. The structural analysis used ANSYS which is a commercial code. Stress analysis result of internal pressure in valve showed lower than yield strength. This is expect to need more detail design and verification for stem and seat structure.

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A study on the development of automatic feeding system in an inland aquafarm (육상양식장용 자동 먹이 공급 시스템 개발에 관한 연구)

  • Oh, Jin-Seok;Jo, Kwan-Jun
    • Journal of Navigation and Port Research
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    • v.34 no.1
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    • pp.77-82
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    • 2010
  • These days our coasts have been damaged by the polluted water resulting from the construction of industry on the shore, increasing population and urbanization. The destruction of ecosystem has induced many problems to aquaculture such that it raises the production cost of aquatic products for eating. For solving these problems aquafarm has been moving to the land. This paper intends to describe the automatic feeding system for the inland fish farm. An existent automatic feeding system has problems such that feed quantity is not accurate and feed itself is broken by feed motor. But a proposed system in this paper is more accurate than the existent system in view of feed quantity by using the combination of valve and load-sell. Resultantly, the system can safely transfer feed to inland nursery tank. Through several experiments using a real system, the effectiveness of the proposed system is verified under all conditions.

Optimization of Design Parameters of a EPPR Valve Solenoid using Artificial Neural Network (인공 신경회로망을 이용한 전자비례 감압밸브의 솔레노이드 형상 최적화)

  • Yoon, Ju Ho;Nguyen, Minh Nhat;Lee, Hyun Su;Youn, Jang Won;Kim, Dang Ju;Lee, Dong Won;Ahn, Kyoung Kwan
    • Journal of Drive and Control
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    • v.13 no.2
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    • pp.34-41
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    • 2016
  • Unlike the commonly used On/Off solenoid, constant attraction force which is independent of plunger displacement is a considerably important characteristic to proportional solenoid of the EPPR Valve. Attraction force uniformity is mainly affected by the internal shape design parameters. Due to a number of shape design parameters, the optimal parameter values are very complex and time consuming to find by trial and error method. Much research has been conducted or are still in progress to find the optimal parameter values by applying various optimization techniques like Genetic Algorithm, Evolution Strategy, Simulated Annealing, or the Taguchi method. In this paper, the design parameters which have primary effects on the attraction force uniformity and the average attraction force are decided by main effects analysis of Design of Experiments. Optimal parameter values are derived using finite-element analysis and a neural network model.